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sony ericsson operation manualContents Toyota HiLux Aug 2006 Onwards -.Toyota HiLux Aug 2006 Onwards.The TOYOTA HILUX AT35 has been developed using decades of direct operational Hilux Accessories - Toyota.04 05 Accessory packs Toyota Hilux accessory packs are designed for individuality, FY731 Model: Toyota Hilux 4x4. FY731 Model: Toyota Hilux 4x4 Blue Fuel: Diesel Transmission: Manual 2014 Toyota Hilux 2.5D Double Cab Pickup 2015 Toyota Hilux 2019-12-15. Ref No Description Photo Ref TOYOTA HILUX - Arctic Trucks UK TOYOTA HILUX. Parts and Accessories. To start viewing messages,This is all down to a Surf owner called Marcelo,(a big thanks to you mate) on the Australian site, who took the time to scan all 171 pages of the manual he got with his Surf. (2nd gen) It's not a 'Workshop manual', it's an 'owners manual' but it's better than the one I got from JPNZ. PeteI just got ny Hilux Surf today and wondered about the speeds you can change the 4wd selector and a few other bits and it was all in the link you suggested. Cheers John. To assist you in finding your way through the manual, the Section Title and major heading are given at the top of every page. Care must be taken when jacking up and supporting the vehicle.To prevent this, observe the following precautions and explain them to your customer. 1. Temperature Transmission Undersize Vacuum Control Valve Vacuum Switching Valve Vacuum Transmitting Valve With Without Two Wheel Drive Vehicles (4 x 2) Four Wheel Drive Vehicles (4 x 4) If operation is not as specified, replace the clutch start cancel switch. INSPECTION OF MASTER CYLINDER HINT: Clean the disassembled parts with compressed air. INSPECTION OF CLUTCH PARTS 1. INSPECT CLUTCH DISC FOR WEAR OR DAMAGE Using calipers, measure the rivet head depth. Minimum rivet depth: 0.3 mm (0.012 in.) If a problem is found, repair or replace the clutch disc. HINT: Be careful not to damage the extension housing dust deflector. LOWER VEHICLE 13. INSTALL SHIFT LEVER (a) Apply MP grease to the shift lever.http://ampletrekking.com/userfiles/hwh-computerized-leveling-manual.xml

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(b) Align the groove of the shift lever cap and the pin part of case cover. (c) Cover the shift lever cap with a cloth. (d) Then, pressing down on the shift lever cap, rotate it clockwise to install. REMOVE SHIFT FORK SHAFT SNAP RINGS Using two screwdrivers and a hammer drive out the three snap rings. 14. REMOVE SHIFT FORK SHAFT NO.5 (a) Using a pin punch and hammer, drive out the slotted spring pin. REMOVE COUNTER GEAR (a) Using a snap ring expander, remove the counter gear rear bearing snap ring. (b) Using SST and 12 mm socket wrench, remove the counter gear rear bearing. Minimum diameter: 38.985 mm (1.5348 in.) If the outer diameter exceeds the minimum, replace the inner race. (e) Using a dial indicator, check the shaft runout. Maximum runout: 0.05 mm (0.0020 in.) If the runout exceeds the maximum, replace the output shaft. MEASURE FIRST GEAR THRUST CLEARANCE Using a feeler gauge, measure the 1 st gear thrust clearance.INSTALL SNAP RING (a) Select snap ring that will allow minimum axial play. Thickness mm (in.) Mark (b) Using a brass bar and hammer, install the snap ring. 11. MEASURE COUNTER FIFTH GEAR THRUST CLEAR- ANCE Using a feeler gauge, measure the counter 5th gear thrust clearance. INSTALL LOCKING BALLS, SPRINGS AND SCREW PLUGS (a) Install the four locking balls and four springs. Sealant: Part No. INSTALL FRONT BEARING RETAINER (a) Using a snap ring expander, install the two snap rings to input shaft bearing and counter gear front bearing. (b) Install the bearing retainer with a new gasket. (c) Apply liquid sealer to the bolt threads. INSTALL TRANSMISSION SHIFT LEVER CONTROL RETAINER (a) Install shift lever control retainer and new gasket. REMOVE SPACER 25. MEASURE COUNTER FIFTH GEAR THRUST CLEAR- ANCE Using a feeler gauge, measure the counter 5th gear thrust clearance.REMOVE THE SHIFTING KEYS AND SPRINGS FROM FIFTH GEAR AND HUB SLEEVE NO.3 Using a screwdriver, remove the three shifting keys and two rings. 28. REMOVE THRUST WASHER AND BALL 29.http://www.ctpublicschooljal.com/userfiles/hwh-computerized-leveling-system-manual.xml REMOVE OUTPUT SHAFT, COUNTER GEAR AND INPUT SHAFT AS A UNIT FROM INTERMEDIATE PLATE (a) Remove the output shaft, counter gear and input shaft as a unit from the intermediate plate by pulling on the counter gear and tapping on the intermediate plate with a plastic hammer. Thickness mm (in.) Mark. Minimum diameter: 27.860 mm (1.0968 in.) If the outer diameter exceeds the minimum, replace the counter gear. INSTALL SYNCHRONIZER RING AND GEAR SPLINE PIECE NO.5 (a) Install the synchronizer ring on gear spline piece No. 5. (b) Using SST and a hammer, drive in gear spline piece No. 5 with the synchronizer ring slots aligned with the shifting keys. INSTALL SPACER 14. INSTALL OUTPUT SHAFT REAR BEARING Using SST and a hammer, drive in the rear bearing. INSTALL SNAP RING (a) Select a snap ring that will allow minimum axial play. INSTALL SET BOLTS Install and torque the three bolts. INSTALL LOCKING BALLS, SPRINGS AND SCREW PLUGS (a) Apply liquid sealer to the plug threads. Sealant: Part No. If necessary, tap on the case with a plastic hammer. 30. Sealant: Part No. AFTER INSTALLING EXTENSION HOUSING OR TRANSFER ADAPTOR CHECK FOLLOWING ITEMS (a) Check to see that the input and output shafts rotate smoothly. (b) Check to the that shifting can be made smoothly to all positions. Check each part in order. If necessary, replace these parts. See page Parts Name Trouble. REMOVE LOCKING BALL AND SPRING (a) Using a hexagon wrench, remove the four plugs. (b) Using a magnetic finger, remove the three springs and balls. 11. REMOVE SHIFT FORKS, SHIFT FORK SHAFTS AND REVERSE IDLER GEAR (a) Remove the No. REMOVE OUTPUT SHAFT REAR BEARING AND FIFTH GEAR (a) Using two screwdrivers and a hammer, tap out the snap ring. (b) Using SST, remove the rear bearing and 5th gear.Turn the synchronizer ring in one direction while pushing it to the gear cone and check that the ring is locked. Thickness m m (in.) Mark (e) Using a snap ring expander, install the snap ring.https://www.code-decode.net/ibm-laptop-manuals OUTPUT SHAFT COMPONENT PARTS INSPECTION 1. INSPECT SYNCHRONIZER RINGS (a) Check for wear or damage. (b) Check the braking effect of the synchronizer ring. Turn the synchronizer ring in one direction while pushing it to the gear cone and check that the ring is locked. Minimum thickness: 5.60 mm (0.2204 in.) If the thickness exceeds the minimum, replace the output shaft. (b) Using vernier calipers, measure the inner race flange thickness. Thickness mm (in.) Mark (b) Using a snap ring expander, install the snap ring. 4. INSPECT THIRD GEAR THRUST CLEARANCE Using a feeler gauge, measure the 3rd gear thrust clearance. Minimum diameter: Part A 26.975 mm (1.0620 in.) Part B 29.95 mm (1.1791 in.) 3. Maximum clearance: 1.0 mm (0.039 in.) If the clearance exceeds the maximum, replace the shift fork or hub sleeve. Thickness mm (in.) Mark (g) Using a snap ring expander, install the snap ring. 2. IF NECESSARY, REPLACE COUNTER GEAR CENTER BEARING (a) Remove the bearing from the counter gear. OIL SEAL REPLACEMENT (2WD) IF NECESSARY, REPLACE EXTENSION HOUSING OIL SEAL (a) Using SST, remove the oil seal.Thickness mm (in.) Mark (b) Using a screwdriver and hammer, tap in the snap ring. INSTALL SNAP RING (a) Select a snap ring that will allow minimum axial play. Thickness mm (in.) Mark (b) Using a screwdriver and hammer, tap in the snap ring. 11. INSTALL NO.3 HUB SLEEVE ASSEMBLY (a) Check for reverse synchronizer pull ring position. INSTALL SPACER AND BEARING (a) Install the spacer. (b) Using a socket wrench and hammer, drive in the bearing.INSTALL SHIFT FORKS, SHIFT FORK SHAFTS AND REVERSE IDLER GEAR (a) Install the reverse idler gear and shaft. (b) Install the No.3 shift fork, No.3 fork shaft and reverse shift arm.INSTALL OIL SEPARATOR Install the oil receiver and torque the two bolts. DISMOUNT INTERMEDIATE PLATE FROM VISE (a) Dismount the intermediate plate from the vise. (b) Remove the bolts, nuts, plate washers and gasket. INSTALL FRONT BEARING RETAINER (a) Remove the any packing material and be careful not to drop oil on the contacting surface of the front bearing retainer or transmission case. (b) Apply seal packing to the retainer as shown, and install it to the transmission case. INSTALL CLUTCH HOUSING (a) Install the clutch housing. (b) Install and torque the nine bolts. INSTALL VEHICLE SPEED SENSOR (a) Install the speed sensor. (b) Install and torque the set bolt. Based in the hydraulic pressure created by the oil pump, the hydraulic control system governs the hydraulic pressure acting on the torque converter clutch, clutches and brakes in accordance with the vehicle driving conditions. These three areas should be distinctly isolated before proceeding with troubleshooting. EVALUATION If governor pressure is defective: Line pressure defective. INSTALLATION OF VALVE BODY 1. CONNECT THROTTLE CABLE TO CAM Push the cable fitting into the cam. INSTALL VALVE BODY (a) Align the manual valve lever with the manual valve. NOTICE: Do not use gasket sealer.INSTALLATION OF THROTTLE CABLE 1. INSTALL CABLE IN TRANSMISSION CASE Be sure to push it in all the way. Lift the transmission slightly to remove weight from the rear support member. 4. DISCONNECT CONNECTOR 5. REMOVE NO. 1 VEHICLE SPEED SENSOR (a) Remove the bolt and the vehicle speed sensor. HINT: Warning and diagnostic trouble codes can be read only when the overdrive switch is ON. If OFF, the overdrive OFF light is lit continuously and will not blink. HINT: Warning and diagnostic trouble codes can be read only when the overdrive switch is ON. If OFF, the overdrive OFF light will light continuously and will not blink. However, an impact or shock may cause the blinking to stop;. Idle speed: 800 RPM Manual Shifting Test HINT: With this test, it can be determined whether the trouble lies within the electrical circuit or is a mechanical problem in the transmission. BOTH SOLENOIDS NO. 1 SOLENOID NO.2 SOLENOID NORMAL MALFUNCTIONING MALFUNCTIONING MALFUNCTIONING Solenoid Valve Solenoid Valve Solenoid Valve Solenoid Valve Gear Gear Gear Gear Position Position. Does TT terminal voltage vary with changes in throttle opening. Brake signal Is voltage between ECM terminals STP and E,. Does TT terminal voltage vary with changes in throttle opening. Brake signal Is voltage between ECM terminals STP and E,. Voltage ( V ) Measuring condition Terminal. Terminal Shift Position. REMOVE VALVE BODY (a) Remove the seventeen bolts. Then tighten the bolts evenly.Start the engine and shift through all the positions. Lift the transmission slightly to remove weight from the rear support member. If necessary, tap the extension housing with a plastic hammer or wooden block to loosen INSTALLATION OF EXTENSION HOUSING 1. The transfer section consists of planetary gears, hydraulic clutches and hydraulic brake. The operation of these is fully controlled by the ECM. Connects transfer rear output shaft and front drive gear. Direct Clutch Prevents transfer ring gear from turning either clockwise or counterclockwise.HINT: Warning and diagnostic trouble codes can be read only when the overdrive switch is ON. If OFF, the overdrive OFF light will light continuously and will not blink. However, an impact or shock may cause the blinking to stop;. Remove the transfer oil pan and check Replace No.4 solenoid valve. resistance of No.4 solenoid valve connector and body ground. NOTICE: Do not overfill. (Transfer chain case) (a) Remove the transfer under cover. (b) Remove the drain plug with SST and drain the fluid.BOTH SOLENOIDS NO.2 SOLENOID NO. 1 SOLENOID NORMAL MALFUNCTIONING MALFUNCTIONING MALFUNCTIONING Solenoid Valve Solenoid Valve Solenoid Valve Solenoid Valve Gear Gear Gear Gear Position Position. Does Tt terminal voltage vary with changes in throttle opening. Is voltage between ECM terminals STP and. Does TT terminal voltage vary with changes in throttle opening. Is voltage between ECM terminals STP and. Measuring condition Voltage i V j Terminal. INSPECT TRANSFER POSITION SWITCH Check that there is continuity between each terminal. Terminal Shift position 12. INSPECT TRANSMISSION AND TRANSFER FLUID TEMPERATURE SENSOR Measure the resistance between terminals.HINT: The transmission shift points for the H2, H4 and L4 transfer positions are different.Then check to see that the parking lock pawl holds the vehicle in place. Terminal Shift Position. HINT: Be careful not to drop the check ball body and spring.HINT: Each bolt length (mm) is indicated in the figure.Torque the bolts evenly.Sealant: Part No. INSTALLATION OF THROTTLE CABLE 1. INSTALL CABLE INTO TRANSMISSION CASE (a) Be sure to push it in all the way. (b) Install the bolt. The transmission section has fundamentally the same construction as the A340E automatic transmission mounted in the TRUCK 2WD. HINT: Warning and diagnostic trouble codes can be read only when the overdrive switch is ON. If OFF, the overdrive OFF light will light continuously and will not blink. However, an impact or shock may cause the blinking to stop;. Remove the oil pan and check resistance of No. 1 Replace No. Terminal Measuring condition Voltage (V) INSPECT TRANSFER POSITION SWITCH Check that there is continuity between each terminal as shown. Specified Switch Position Continuity Push No continuity Free If operation is not as specified, replace the switch. 12. This is used for checking the condition of the 0!D direct clutch, forward clutch, direct clutch and first and reverse brake. Then tighten the bolts evenly.Start the engine and shift through all the positions. Check the fluid level and add as necessary. NOTICE: Do not overfill. Fluid type: ATF DEXRONE II Parking Lock Pawl REMOVAL OF PARKING LOCK PAWL 1. INSTALLATION OF THROTTLE CABLE 1. INSTALL CABLE IN TRANSMISSION CASE Install the retaining bolt and push in the throttle cable. In the Truck the types of gear used during deceleration produce 2 types of transfer.HINT: Hold the front case so the rear does not descend. If it descends, the clutch hub and steel ball may fall out. 8. REMOVE INPUT GEAR AND COUNTER GEAR FROM REDUCTION GEAR CASE (a) Using a snap ring pliers, remove the two snap rings. (b) Using a plastic hammer, tap out the input gear and counter gear from the reduction gear case. HINT: Place the reduction gear case on something soft such as wooden blocks. Maximum play: 0.15 mm (0.0059 in.) Thickness mm (in.) Mark INSPECTION OF HUB SLEEVE AND SHIFT FORK MEASURE CLEARANCE OF SHIFT FORK AND HUB SLEEVE Using a feeler gauge, measure the clearance between the. Maximum play: 0.15 mm (0.0059 in. ) mm (in.) Mark Thickness 2. IF NECESSARY, REPLACE COUNTER GEAR REAR BEARING (a) Using SST, remove the bearing. HINT: Place the front case on something soft such as wooden blocks. INSTALL NEEDLE ROLLER BEARINGS, TRANSFER LOWER GEAR AND CLUTCH HUB 14. INSTALL NO. 1 SHIFT FORK AND HUB SLEEVE (a) Install the No.1 shift fork together with the hub sleeve to the front drive shift fork shaft. (b) Align the slotted pin hole in the fork with the hole in the shaft. INSTALL REAR CASE WITH NEW GASKET (a) Place a new gasket on the front case. (b) Install the rear case together with the idler gear. (c) Install and torque the bolts as shown in the figure.REMOVE FRONT DRIVE FORK SHAFT, FORK AND SPRING (a) Using a pin punch and hammer, drive out the two slotted spring pins.REMOVE REAR OUTPUT SHAFT, DRIVEN SPROCKET AND CHAIN (a) Using snap ring pliers, remove the snap ring. (b) Mount the rear case in the vise. REMOVE PLANETARY RING GEAR (a) Using a screwdriver, remove the snap ring. (b) Remove the plug, spring and pin. INSPECT TRANSFER INDICATOR SWITCH Check that there is continuity between terminals as shown.Minimum diameter: Part A 27.98 mm (1.1016 in.) B 36.98 mm (1.4559 in.) 2. HINT: Make sure to install the hub sleeve in the correct direction. INSPECTION OF INPUT SHAFT 1. INSPECT INPUT SHAFT (a) Using a micrometer, measure the outer diameter of the input shaft journal surface. HINT: Be sure the end gap of the snap ring is not aligned with cutout portion of the planetary carrier. INSTALL HIGH AND LOW FORK SHAFT, FORK AND STOPPER (a) Place the high and low shift fork into the groove of the hub sleeve. HINT: Make sure to install the shift fork in the correct direction. HINT: When installing the pin in the front drive fork shaft, push the shaft towards the rear case and install the pin while the spring is compressed. INSTALL REAR COMPANION FLANGE HINT: Rear companion flange bolts are black.TROUBLESHOOTING You will find the cause of trouble more easily by properly using the table shown below. In this table, the numbers indicate the priority of the probable cause of trouble. PROPELLER SHAFT INSPECTION COMPONENTS 1. INSPECT PROPELLER AND INTERMEDIATE SHAFTS FOR DAMAGE OR RUNOUT If shaft runout is greater than maximum, replace the shaft. Lateral runout: 1.2 mm (0.047 in.) or less (c) Check the front wheel bearings for looseness. Outside wheel at 200 Inside wheel 10’. Lateral runout: 1.2 mm (0.047 in.) or less (c) Check the front wheel bearings for looseness. REPLACEMENT OF LOWER ARM BUSHING 1. REMOVE BUSHING (a) Cut off the bushing rubber as shown in the figure. (b) Using SST, remove the bushing. INSPECTION OF FREE WHEELING HUB 1. INSPECT COVER, HANDLE AND SEAL Temporarily install the handle in the cover and check that the handle moves smoothly and freely. INSTALLATION OF FREE WHEELING HUB 1. INSTALL FREE WHEELING HUB BODY (a) Place a new gasket in position on the front axle hub. Sealant: Part No. HINT: Use the grease (black) supplied in the boot kit.Maximum runout: 0.07 mm (0.0028 in.) If the runout is greater than maximum, replace the ring gear and drive pinion as a set. REMOVE OIL SEAL AND OIL SLINGER (a) Using SST, remove the oil seal from the housing. INSTALL NEW BEARING SPACER AND FRONT BEARING (a) Install a new bearing spacer on the drive pinion. INSTALL DIFFERENTIAL TUBE Install the differential tube to the differential carrier with the four bolts.Maximum runout: 0.07 mm (0.0028 in.) If the runout is greater than maximum, replace the ring gear and drive pinion as a set. REMOVE COMPANION FLANGE (a) Using a hammer and chisel, loosen the staked part of the nut. (b) Using SST to hold the flange, remove the nut.NOTICE: Press in the bearings, with the engraved side of each bearing facing outward from the differential case. INSPECTION AND REPLACEMENT OF ACTUATOR 1. MEASURE CLEARANCE OF SLEEVE FORK AND CLUTCH SLEEVE Using a feeler gauge, measure the clearance between the sleeve fork and clutch sleeve. INSTALL NEW BEARING SPACER AND FRONT BEARING (a) Install a new bearing spacer on the drive pinion. INSTAL LH SIDE GEAR SHAFT TO DIFFERENTIAL CARRIER (a) Remove any packing material and be careful not to get oil on the contacting surfaces of the differential carrier and clutch case. If Using a New Torsion Bar Spring (a) Remove the wheel. (b) Install the two boots to the torsion bar spring. (c) Apply a light coat of the molybdenum disulphide lithium base grease to the spline of the torsion bar spring. Maximum runout: 2.0 mm (0.079 in.) 2. INSPECT OIL SEAL FOR WEAR OR DAMAGE If the oil seal is damaged or worn, replace it. CHECK DIFFERENTIAL OIL LEVEL Fill with hypoid gear oil if necessary.If the differential has severe problems, disassemble and repair it as necessary. 1. REPLACE DRIVE PINION FRONT AND REAR BEARING OUTER RACES (a) Using a hammer and brass bar, drive out the outer race. (b) Using a press and SST, drive in a new outer race.Remove the pinion shaft, two pinion gears, two side gears and two thrust washers. 2. Make sure the left and right outer races are not interchanged. (b) Install the case in the carrier. HINT: Make sure that there is backlash between the ring gear and drive pinion. After the bearings are settled, loosen the adjusting nut on the drive pinion side.Washer thickness 10.INSTALL ADJUSTING NUT LOCKS (a) (7.5 in.) Select either a lock No. 1 or No. 2, whichever will fit the adjusting nuts. (b) Install the lock on the bearing caps. If there is any abnormality, replace the shock absorber with new one. REPLACEMENT OF LEAF SPRING 1. BEND OPEN SPRING CLIP Using a chisel, pry up the spring clip. 2. Replace the parts with parts of the same part number or equivalent. 2. With engine running, depress the pedal and measure the pedal reserve distance, as shown.Wash it off immediately. 3. HINT: Tape the screwdriver tip before use. 6. REMOVE TWO PISTONS AND SPRINGS (a) Push in the piston with a screwdriver and remove the snap ring with snap ring pliers. If the pad wear indicator plate contacts the rotor disc, the brake pads should be replaced. Use a container to catch the brake fluid. If less than minimum, replace the shoes. Minimum thickness: 1.0 mm (0.039 in.) 2. CHECK OPERATION OF AUTOMATIC ADJUSTING MECHANISM (a) Move the parking brake lever of the front shoe back and forth, as shown. Check that the adjuster turns.Does not come on for about 3 seconds after ignition switch on. ”REAR ANTILOCK” warning light Comes on and off. Comes on while running. Faulty connector. And are all terminals in the connector. Faulty power circuit.Disconnect service connector and ground the terminal W of the wire harness side connector. (Ignition switch on) Bulb burned out or open circuit in wire harness Does warning light come on.Disconnect connector from ECU and inspect continuity between speed sensor terminals on wire harness side. Does any abnormal change occur in Faulty wire harness. If there is a change in the brake pedal reserve distance, inspect the brake actuator. Brake Fluid Pressure PS Fluid Pressure If not within specification, check the actuator. 4. CHECK ACTUATOR OPERATION (a) Disconnect the connector from the actuator. And if you cannot work from the upper side, work from the wheel house. (a) Remove the two union bolts and disconnect the two power steering pressure tubes. Terminal Condition Constant Apply battery positive voltage between terminals 1 and ’6 If relay operation is not as specified, replace the solenoid relay. If not, tighten the bolt.Voltage or Trouble Part Condition Tester Connection Check Item Resistance Value PKB switch, Ignition SW on and PKB lever pulled. REMOVE MAIN SHAFT (a) Using SST to hold the main shaft, remove the snap ring with snap ring pliers.INSTALL TILT LEVER LOCK BOLT, TILT LEVER ASSEMBLY, TILT LEVER AND TILT SUB LEVER (a) Install the tilt lever lock bolt to the upper column tube. If a problem is found, replace the bearings, bearing races and oil seal. 3. IF NECESSARY, REPLACE OIL SEAL (a) Remove the oil seal with a screwdriver. (b) Using SST, install a new oil seal. NOTICE: Do not disassemble the ball nut from the worm shaft. If the control valve is in the neutral position, all Two types of power steering are the standard type the fluid will flow through the control valve into and the PPS (progressive power steering) type. INSTALL AIR CONTROL VALVE (a) Install a new union seat to the housing. (b) Install and torque the air control valve.INSPECTION OF POWER STEERING PUMP 1. INSPECT BUSHING AND MEASURE BUSHING OIL CLEARANCE (a) Check the bushing for wear or damage. The bushing cannot be replaced separately. Move the worm gear up and down.NOTICE: At installation, be sure that the clamp does not touch the other parts. Move the worm gear up and down.Body ground faulty. Sealant: Part No. Example: (A) Ignition switch on (B) Ignition switch and switch 1 (SW 1) on. (C) Ignition switch, switch 1 (SW 1) and relay on (switch 2 (SW2) off). Check the Bulb (a) Remove the bulb. (b) There should be continuity between the respective terminals of the bulb together with a certain amount of resistance. If continuity is not as specified, replace the switch. 2. Check for Tester connection Condition Specified value Voltage No voltage Light control switch position TAIL or HEAD. If operation is not as specified, replace the motor. HINT: It will take a short time for the bulb to light up. (b) Submerge the switch in fuel, check that the bulb goes out. HINT: Connect the test leads so that the current form the ohmmeter can flow according to the above order. If resistance value is not as specified, replace the receiver gauge. If operation is not as specified, replace the switch. Wire Harness Side Tester Specified value Check for Condition connection. HINT: Door key lock and unlock switch is built into the front door lock assembly. Tester Specified value Condition Check for connection. In this table, each number shows the priority of causes in troubles. Check each part in order. G, H Chart No. GINE fuse and terminal 2 of main relay.Connect connector to main relay. Connect connectors to slip ring.CRUISE CONTROL SWITCH Disconnect connector from control switch. INSPECT CONTROL SWITCH Speed control switch faulty. Replace cruise control switch.ACTUATOR INSPECT CABLE FREEPLAY Adjust control cable freeplay. Does not meter fluctuate when driving at a Replace meter cable. Then recheck system.SPEED SENSOR Disconnect connector from combination meter. Is STOP fuse normal.Is there continuity between terminal 2 of wire harness side connector and ground.VACUUM HOSE Replace vacuum hose.Connection or Check for Tester Connection Condition Specified valve Measure item. Next using a pencil or like object, push in the guide. (b) Using a cleaning pen or cotton applicator soaked in cleaner, clean the head surface, pinch rollers and capstans. HINT: Confirm the applicable type of audio system. Symbol for type of audio system the question applies to. HINT: If the audio system type is not applicable, proceed to next question below. Junction without black circle. Radio faulty. Radio assembly faulty. Replace fuse. Is tape player operating normally. Radio assembly faulty. Poor signals, poor location. Can cassette tape be inserted in tape player. Replace fuse. Is there a foreign object inside tape player. Tape player faulty. Tape player faulty. Radio assembly faulty.Is radio operating normally. Radio assembly faulty. Tape player faulty. Is antenna extended. Temporarily install another antenna.Install properly. Is each system correctly installed.Specified Terminals Condition value Continuity Constant Turn light control switch ON Battery positive Constant voltage Turn ignition switch ACC Allowable error:. HINT: Tape the scraper tip before use. HINT: Tape the screwdriver tip before use. 2. HINT: Apply adhesive tape to the outer surface to keep the surface from being scratched. NOTICE: When separating, take care not to damage the paint and interior and exterior ornaments. NOTICE: Do not damage the roof headlining. 10. REMOVE REMOVABLE ROOF HINGE CASE Remove two bolts and the hinge case. REMOVE HEATER CONTROL Remove two screws and hang the heater control. 18. REMOVE RADIO (a) Remove four bolts (b) Disconnect the antenna cable and connectors. (c) Remove the radio with bracket. 19. REMOVE INSTRUMENT PANEL (a) Remove four bolts and the instrument panel. Report this Document Download now Save Save Toyota Hilux Surf Owners Manual 1 For Later 0 ratings 0 found this document useful (0 votes) 6 views 171 pages Toyota Hilux Surf Owners Manual 1 Uploaded by gabrielportres Description: toyota Full description Save Save Toyota Hilux Surf Owners Manual 1 For Later 0 0 found this document useful, Mark this document as useful 0 0 found this document not useful, Mark this document as not useful Embed Share Print Download now Jump to Page You are on page 1 of 171 Search inside document Cancel anytime. Share this document Share or Embed Document Sharing Options Share on Facebook, opens a new window Share on Twitter, opens a new window Share on LinkedIn, opens a new window Share with Email, opens mail client Copy Text Footer menu Back to top About About Scribd Press Our blog Join our team. Quick navigation Home Books Audiobooks Documents, active. And by having access to our ebooks online or by storing it on your computer, you have convenient answers with Toyota Hilux Surf Workshop Manual File Type Pdf. To get started finding Toyota Hilux Surf Workshop Manual File Type Pdf, you are right to find our website which has a comprehensive collection of manuals listed. Our library is the biggest of these that have literally hundreds of thousands of different products represented. I get my most wanted eBook Many thanks If there is a survey it only takes 5 minutes, try any survey which works for you. If you can't find it, PM me, as I think I have a copy on my other computer.Feedback Buttons provided by. User Alert System provided by All company, product, or service names references in this web site are used for identification purposes only and may be trademarks of their respective owners. Brand new item. This 239 page handbook has been translated from the original Japanese handbook into English and is very professional with full illustrations. These handbooks are great to compliment your vehicle and add value for resale. Learn more - opens in a new window or tab This amount is subject to change until you make payment. For additional information, see the Global Shipping Programme terms and conditions - opens in a new window or tab This amount is subject to change until you make payment. If you reside in an EU member state besides UK, import VAT on this purchase is not recoverable.