service manual level 3 4 for nokia mobiles
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service manual level 3 4 for nokia mobilesThis material, including documentation and any related computer All rights are reserved. Copying, This material also contains confidential information, which may This material, including documentation and any related computer programs, is protected by copyright controlled by Nokia Corporation. All rights are reserved. Copying, including reproducing, storing, adapting or translating, any or all of this material requires the prior written consent of Nokia Corporation. This Service Manual is to be used only by authorized Nokia service partners, and the content of it is confidential. This is also important to recognize, if existing Bulletins have become invalid. The service level indicator at the bottom of each document tells the appropriate destination. All service suppliers (mainly for service levels 1 and 2). Colorized components show the different categories.Please check always the latest version of flash software, which is available on Nokia Partner Web Site.Lever out Vibra Motor with tweezers. Carefully push out Microphone from System Connector. Moderate force is required for this action.Otherwise avoid bubbles.Check Keyboard functionality.Clean with ESD brush only, if necessary. No more actions possible send product to the appropriate service partner with higher service level.Please refer to the actual information on Partner Web Site and Nokia Care Point. When using delivered tester support files, take care of the right setup according to the tester type and product type. Please refer to the document Service Notes for faulty Nokia transceiver on Partner Web Site to get further information. There are two different sizes of swap cartons for common mobile phones. Service Manual RH-64 (Nokia 1600). Mobile Terminal Part No: (9243363 (Issue 1)). Company Confidenti MPT Craft Terminal User ManualContents Page. Section 1. Tachomet FENDT 900 Vario - COM III 919. 0101-1000 919. 1001922. 0101-1000 922. 1001925. 0101-1 All rights reserved.http://adanahavakompresoru.com/userfiles/hp-436a-service-manual.xml
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Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners. Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice. Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused. The contents of this document are provided “as is”. Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice. The availability of particular products may vary by region. All Rights Reserved.Ensure solder, wire, or foreign matter does not enter the telephone as damage may result. Use only approved components as specified in the parts list. Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment. Ensure all cables and wires are repositioned correctly. All Rights Reserved. 9243363 (Issue 1) RH-64 For your safety Nokia Customer Care For your safety QUALIFIED SERVICE Only qualified personnel may install or repair phone equipment. ACCESSORIES AND BATTERIES Use only approved accessories and batteries. Do not connect incompatible products. CONNECTING TO OTHER DEVICES When connecting to any other device, read its user’s guide for detailed safety instructions. All Rights Reserved.http://ds-dq.com/upload/1606778831.xml Page v RH-64 Care and maintenance Nokia Customer Care Care and maintenance This product is of superior design and craftsmanship and should be treated with care. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices. All of the above suggestions apply equally to the product, battery, charger or any accessory. All Rights Reserved. 9243363 (Issue 1) RH-64 ESD protection Nokia Customer Care ESD protection Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone. Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use. To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under ESD protection. Page vii RH-64 Battery information Nokia Customer Care Battery information Note: A new battery's full performance is achieved only after two or three complete charge and discharge cycles. The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery. Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.https://penshops.info/node/5277 Temperature extremes can affect the ability of your battery to charge. Do not attempt to discharge the battery by any other means. Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Short-circuiting the terminals may damage the battery or the connecting object. Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing. Do not dispose of batteries in a fire. Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste. All Rights Reserved. 9243363 (Issue 1) RH-64 Company Policy Nokia Customer Care Company Policy Our policy is of continuous development; details of all technical modifications will be included with service bulletins. While every endeavour has been made to ensure the accuracy of this document, some errors may exist. All Rights Reserved. 9243363 (Issue 1) RH-64 General information Nokia Customer Care Product selection The RH-64 has a dual band transceiver unit designed for the GSM900 and GSM1800 networks. Condensed or dripping water may cause intermittent malfunctions. Protection against dripping water has to be implemented in (enclosure) mechanics. Continuous dampness will cause permanent damage to the module. All Rights Reserved. 9243363 (Issue 1) RH-64 General information Nokia Customer Care Voltage Voltage (V) Condition HW reset demands Min 1. 0V Max -- d a. The nominal voltage is defined as being 15 higher than the lower extreme voltage. TA will test with this nominal voltage at an 85 range (0.85x3.9V a 3.3V). b. This limit is set to be above SW shutdown limit in TA. c. During fast charging of an empty battery, this voltage might exceed this value. Voltages between 4.20 and 4.60 might appear for a short while. d. The minimum battery cell voltage required for the reset circuitry to turn on. This is not confirmed by measures at pt. All Rights Reserved. 9243363 (Issue 1) RH-64 Phoenix service software Nokia Customer Care Introduction Read this first The Phoenix software is used to a number of different phones containing different versions of baseband generations. If separate update packages are used, they should be used after Phoenix and data packages have been installed. Note: Administrator rights may be required to be able to install Phoenix depending on the operating system. If uninstalling or rebooting is needed at any point, you will be prompted by the Install Shield program. Context If at any point during installation you get this message, Dongle is not found and installation cannot continue: Figure 6 Dongle not found Possible reasons may be a defective or too old PKD-1 Dongle (a new dongle has a six digit serial number). After correcting the problem the installation can be restarted. For more detailed information, please refer to Phoenix Help files. Each feature in Phoenix has its own Help function, which can be activated while running the program. Press the F1 key or the Help button to activate a Help file. Install Shield prepared the setup. Figure 7 Preparing setup Install Shield will prepare. 2. Click Next in Welcome dialog to continue. Figure 9 Disclaimer text 4. Choose destination folder. The default folder C:\ProgramFiles\Nokia\Phoenix is recommended. Then click Next to continue. You may choose another location by selecting Browse (not recommended). All Rights Reserved. 9243363 (Issue 1) RH-64 Phoenix service software Nokia Customer Care 5. Wait for the components to be copied. The progress of the setup is shown in the Setup Status window. Figure 11 Installation status 1 6. Wait for the drivers to be installed and updated. The process may take several minutes to complete. If the operating system does not require rebooting (Windows 2000, XP) the PC components are registered right away. All Rights Reserved.Figure 14 Restart computer After the reboot, components are registered and Phoenix is ready for use. Note: Phoenix does not work, if components have not been registered. All Rights Reserved. 9243363 (Issue 1) RH-64 Phoenix service software Nokia Customer Care Figure 15 Registering components 2 7. Click Finish to end installation. Figure 16 Finish installation Phoenix is now ready for use. Phoenix update installation If you already have the Phoenix Service SW installed on your computer, sooner or later there will be need to update it when new versions are released. Always use the latest available versions of both the Phoenix Service SW and the phone-specific Data Package. Instructions can be found in phone model specific Technical Bulletins and Phone Data Package readme.txt files (shown during installation). In this case you can choose between total uninstallation and repair just like when you choose to uninstall Phoenix service software from the Windows Control panel. Always follow the instructions on the screen. Figure 18 Remove program The progress of the uninstallation is shown. All Rights Reserved. 9243363 (Issue 1) RH-64 Phoenix service software Nokia Customer Care Figure 19 Uninstallation status 2. If the operating system does not require rebooting, click Finish to complete. Else, Install Shield Wizard will tell you about it. Select Yes. to reboot the PC immediately and No.All Rights Reserved. Phoenix will now reinstall components and register them. The procedure is the same as in the update installation. All Rights Reserved. 9243363 (Issue 1) RH-64 Phoenix service software Nokia Customer Care Figure 22 Repair program 4. Click Finish to complete repair. Figure 23 Finish repair installation Phoenix service software data package overview Each product has its own data package (DP). If you already have the Phoenix Service SW installed on your computer, you will need to update it when a new version is released. Note: Very often the Phoenix Service SW and the phone-specific data package for Phoenix come in pairs, meaning that a certain version of Phoenix can only be used with a certain version of the data package. Always use the latest available versions of both. All Rights Reserved. 9243363 (Issue 1) RH-64 Phoenix service software Nokia Customer Care 3. Click Next to continue. Figure 25 Continue data package installation In this view you can see the contents of the data package. Read the text carefully. There should be information about the Phoenix version required with this data package. Click Next to continue. Figure 27 Data package destination folder The install shield checks where the Phoenix application is installed and the directory is shown. Click Next to continue. 5. Click Next to start copying the files. Phone model specific files will be installed. All Rights Reserved. 9243363 (Issue 1) RH-64 Phoenix service software Nokia Customer Care Figure 29 Data package installation status 6. Click Finish to complete the installation. Figure 30 Finish data package installation You now have all phone model specific files installed in your Phoenix Service SW. Next action Phoenix can be used, for example, for flashing phones and printing type labels. FLS-4S can be used right away. Older versions of data packages don?t need to be uninstalled unless instructions to do so are given in the readme.txt file of the data package and bulletins concerning the release. Please read all related documents carefully. Steps 1. Click OK to uninstall, Cancel if you don’t want to uninstall. Figure 31 Uninstalling Phoenix data package 2. Once the previously installed data package is uninstalled, click Finish. All Rights Reserved. 9243363 (Issue 1) RH-64 Phoenix service software Nokia Customer Care Service software instructions Configuring users in Phoenix Steps 1. Start Phoenix Service SW and log in. If your user ID is already configured, choose it from the dropdown list and click OK. To add a new user or edit existing ones click Maintain. Figure 33 Login 2. Choose New to add information for a new user. Figure 34 Add information for new user 1 3. Type in your name and initials and click OK. Figure 38 Manage connections Existing connections can be selected, edited, deleted, and new ones created by using this dialog. All Rights Reserved. 9243363 (Issue 1) RH-64 Phoenix service software Nokia Customer Care Figure 39 Connections list 3. Click Add to add a new connection, and select if you want to create it manually or by using the Connection Wizard. In the following dialogs you will be asked to select settings for the connection. If you use the Wizard, connect the tools and a phone to your PC and the wizard will automatically try to configure the correct connection. 4. Select Manual mode, and click Next to continue. Figure 42 Connections list The connection is now selected and can be used after closing the Manage Connections window. Selected connection will be shown on the right hand bottom corner of the screen. Figure 43 Connection information 7. To use the selected connection, connect the phone to Phoenix with correct service tools, make sure that it is switched on and select Scan Product. Figure 44 Scan product When a product is found, Phoenix will load product support. Name of the loaded product support module and its version information will be shown on the bottom of the screen. Run the installation again. Figure 47 Uninstall flash update package If you try to downgrade the existing version to older ones, the setup will be aborted. If you really want to downgrade, uninstall newer files manually from Control Panel and then rerun the installation again. Figure 48 Flash installation interrupted If an older version exists on your PC and it needs to be updated, click Next to continue installation. All Rights Reserved. 9243363 (Issue 1) RH-64 Phoenix service software Nokia Customer Care 3. It is highly recommended to install the files to the default destination folder C:\Program Files\Nokia \Phoenix. Figure 50 Flash destination folder When installing the flash update files for the first time you may choose another location by selecting Browse. However, this is not recommended. Installation will continue. Figure 52 Finish flash update Next action FLS-4 can be used right after the Flash Update Package is installed. Figure 54 FPS-8 maintenance Note: Screen shots may be different depending on the Phoenix version used and the connected components. All Rights Reserved. 9243363 (Issue 1) RH-64 Phoenix service software Nokia Customer Care 3. When the new FPS-8 flash update package is installed to computer you will be asked to update the files to your FPS-8 Prommer. Select Yes to update files. Figure 55 Prommer SW update 4. Wait until you are notified that update has been successful; the procedure will take a couple of minutes. Click OK to close the FPS-8 Maintenance window. More information can be found in Phoenix Help. Activating FPS-8 Context Before FPS-8 can be successfully used for phone programming, it must first be activated. Fill in first the FPS-8 activation request sheet in the FPS-8 sales package and follow the instructions on the sheet (included in sales package CD-ROM or from partner web site). Figure 59 FPS-8 maintenance 3. Click Activate in the FPS-8 Maintenance window. Figure 61 Box activation 5. Turn the FPS-8's power off and on to complete activation. Deactivating FPS-8 Context If there is, for example, a need to send the FPS-8 box for repair, it must be deactivated first. Steps 1. 2. 3. 4. Start Phoenix Service Software. In the Prommer Maintenance window, click Deactivate. To confirm the deactivation, click Yes. All Rights Reserved. 9243363 (Issue 1) RH-64 Phoenix service software Nokia Customer Care Updating JBV-1 docking station software Before you begin The JBV-1 docking station contains software (firmware) which can be updated. Context The JBV-1 docking station is a common tool for all DCT-4 generation products. All Rights Reserved. 9243363 (Issue 1) RH-64 Phoenix service software 5. Nokia Customer Care Figure 66 Select installation: Full A program folder is created and the software files are installed there. Connect power to JBV-1 (11-16V DC) from an external power supply, then connect the USB Cable between the JBV-1 USB connector and the PC. Install or update the JBV-1 USB drivers which are delivered with the JBV-1 SW installation package. Please see the readme.txt file in C:\Program Files\Nokia\JBV-1 Firmware Update\JBV-1USB driver folder for instructions on how to update the JBV-1 USB Driver. 9. After you have installed or updated the JBV-1 USB driver, the actual JBV-1 SW update can begin. Go to folder C:\Program Files\Nokia\JBV-1 Firmware Update\JBV-1 Firmware Update and start JBV-1 Update SW by double clicking fwup.exe. JBV-1 Firmware update starts and shows current status of the connected JBV-1. If firmware version read from your JBV-1 is not the latest one available (v.17 or older), it needs to be updated to version 18 by clicking Update Firmware. 10. Choose Refresh Status to check the SW version. All Rights Reserved. 9243363 (Issue 1) RH-64 Phoenix service software Nokia Customer Care 11. Figure 71 JBV-1 SW update done Figure 72 JBV-1 SW status You have now updated the software of your JBV-1 docking station and it is ready for use. Next action If you have several docking stations you need to update, disconnect the power and USB cables from the previous one and connect them to the next docking station. First, click Refresh Status to see the current SW version and then Update Firmware to update the software. All Rights Reserved. 9243363 (Issue 1) RH-64 Service tools and concepts Nokia Customer Care Service tools List of Service Tools The table below gives a short overview of service tools that can be used for testing, error analysis and repair of product, refer to various concepts. ACF-8 Universal power supply ACF-8 universal power supply is used to power FPS-8. ACF-8 has 6V DC and 2.1A output. AXS-4 Service cable The AXS-4 D9-D9 service cable is used to connect two 9 pin D connectors for example between PC and FPS-8. The cable length is 2 meters. CA-10DS Bi-directional Parallel Cable Bi-Directional parallel cable included in FPS-8 sales pack. CA-28DS Service data cable The CA-28DS service cable is used to connect FLS-4S to the POS flash adapter for supplying a controlled operating voltage and data connection. It is included in the FPS-10 and FPS-11 sales packages. CA-35S Power cable Power cable for connecting e.g. the FPS-10 prommer box to the POS flash adapter. CA-41PS Power cable Power cable for connection of e.g. the JBV-1 docking station to the FPS10 prommer box. All Rights Reserved. 9243363 (Issue 1) RH-64 Service tools and concepts Nokia Customer Care CA-65DS DS easy flash cable The CA-65 DS easy flash cable is used to connect the phone bottom connector to either POS flashing device (FLS-4S) or to the PROMMER box (FPS-11). CA-66DS Easy flash cable This cable connects the phone DC port to the FPS-8 prommer. CA-67DS Easy flash cable This cable connects the phone DC port to the FPS-10 prommer. DA-49 Docking station adapter The Docking Station adaptor is used for this phone in combination with JBV-1. The adapter supports flashing and energy management calibration.All Rights Reserved. FLS-4S Flash device FLS-4S is a dongle and flash device incorporated into one package, developed specifically for POS use. The JBV-1 is used together with a docking station adapter as one unit In calibration mode the JBV-1 is powered by an external power supply: 11-16V DC. When flashing the power for the phone must be taken from the flash prommer. The jig includes an RF interface for GSM. PCS-1 Power cable The PCS-1 power cable (DC) is used with a docking station, a module jig or a control unit to supply a controlled operating voltage. PKD-1 SW security device SW security device is a piece of hardware enabling the use of the service software when connected to the parallel (LPT) port of the PC. Without the device, it is not possible to use the service software. Printer or any such device can be connected to the PC through the device if needed. RJ-51 PA Rework jig To be used with ST-30. RJ-72 Rework jig To be used with rework stencil ST-32. All Rights Reserved. 9243363 (Issue 1) RH-64 Service tools and concepts Nokia Customer Care RJ-79 Soldering jig The soldering jig RJ-79 is used for soldering and as a rework jig for system module. It is made of lead-free rework compatible material. The SA-41 is mounted on the docking station adapter. Note: For RF attenuation values, please refer to the Service bulletin. The jig is made of EDS proof material. ST-30 Rework stencil Rework stencil to be used together with RJ-51 to rework the Front End Module (FEM) ST-32 Rework stencil for N7600 Rework stencil to be used together with RJ-72 for rework of N7600. SX-4 Smart card SX-4 is a BB5 security device used to protect critical features in tuning and testing. SX-4 is also needed together with FPS-10 when DCT-4 phones are flashed. All Rights Reserved. 9243363 (Issue 1) RH-64 Service tools and concepts Nokia Customer Care XCS-4 Modular cable XCS-4 is a shielded (one specially shielded conductor) modular cable for flashing and service purposes. XRF-1 RF cable The RF cable is used to connect, for example, a module repair jig to the RF measurement equipment. For reassembly, use the reverse order and a Torx Plus size 6 driver with a torque setting of 24 Ncm. Note: For reassembly, ALWAYS USE NEW SCREWS! 8. Lift the LCD shielding while carefully pressing on the LCD module with a clean cloth. Use the SRT-6 to open the LCD connector in the shown order. Be extra careful with the flex foil of the LCD module. 14. Remove the LCD module. 15. Remove the light guide assembly. 16. Lift the engine module a bit with the SRT-6 and remove it from the D-cover assembly. All Rights Reserved. 9243363 (Issue 1) RH-64 Disassembly and reassembly instructions Nokia Customer Care 17. The antenna IHF assembly drops out when turning the D-cover assembly. 18. Press out the Easy Flash connector by using the DC-plug. 19. Remove the microphone with the slotted screwdriver. Reassembly instructions For reassembly, follow the instructions for disassembly, but in reversed order. All Rights Reserved. 9243363 (Issue 1) RH-64 Baseband troubleshooting Nokia Customer Care In case of Flash failure in FLALI station, swap the phone and send it back to the care program for further analysis. Missing or misaligned components. In flash programming error cases the flash prommer can give some information about a fault. In case of Flash failure in FLALI station, swap the phone and send it back to the care program for further analysis. All Rights Reserved. 9243363 (Issue 1) RH-64 Baseband troubleshooting Nokia Customer Care Figure 82 Easy flash programming fault Power does not stay on or the phone is jammed If this kind of a failure is presenting itself immediately after FLALI, it is most likely caused by ASIC's missing contact with PWB. If the MCU doesn’t service the watchdog register within the UEMCLite, the operations watchdog will run out after approximately 32 seconds. It's individual test cases so the below lineup of error hunting's has no chronological order. Use common sense and experience to decide which test case to start error hunting at. Only few signals can be tested since several signals is 'buried' in one or more of the inner layers of the PWB. When the power is switched on the phone first check for a 1.8SIM card and then a 3V SIM card. The phone will try this four times, where after it will display ”Insert SIM card”. All Rights Reserved. 9243363 (Issue 1) RH-64 Baseband troubleshooting Nokia Customer Care Figure 86 Insert SIM card fault Figure 87 Signal diagram SIM card rejected The error ”SIM card rejected” means that the ATR message received from SIM card is corrupted, e.g. data signal levels are wrong. The first data is always ATR and it is sent from card to phone. Figure 89 Blank display Display is corrupt The display contains missing or fading segments or color presentation is incorrect. All Rights Reserved. 9243363 (Issue 1) RH-64 Baseband troubleshooting Nokia Customer Care Figure 90 Display is corrupt Dead keys Not a single key is responding. Select “Hp microphone in Ext speaker out” Select “Loop” as “On” Input sound at microphone port, for example 94 dB SPL 1 kHz. Check if sound is heard in earpiece. Select suitable intensity value, for example 53 . Select “Vibra state” as “Enabled” Click “Write”. Check if Vibra works. All Rights Reserved. 9243363 (Issue 1) RH-64 RF troubleshooting Nokia Customer Care General RF troubleshooting General RF troubleshooting Most RF semiconductors are static discharge sensitive Two types of measurements are used in the following. The values in the following will have these 20 dB subtracted and represent the real value seen on the spectrum analyzer). If using another probe then bear in mind that the voltages displayed may be slightly different. Always make sure the measurement set-up is calibrated when measuring RF parameters on the antenna pad. Remember to include the loss in the module repair jig when realigning the phone. So ESD protection must be applied during repair (ground straps and ESD soldering irons). RF IC N7600 and FEM are moisture sensitive so parts must be pre-baked prior to soldering. Apart from key-components described in this document there are a lot of discrete components (resistors, inductors and capacitors) for which troubleshooting is done by checking if soldering of the component is done properly and checking if the component is missing from PWB. Capacitors can be checked for short-circuiting and resistors for value by means of an ohmmeter, but be aware in-circuit measurements should be evaluated carefully. In the following both the name EGSM and GSM 850 will be used for the lower band and both PCN and GSM 1900 will be used for the upper band. Autotune is designed to align the phone's RF part easier and faster. It performs calibrations, tunings and measurements of RX and TX. The results are displayed and logged in a result file, if initiated. All Rights Reserved. 9243363 (Issue 1) RH-64 RF troubleshooting Nokia Customer Care Troubleshooting diagram for GSM 900 receiver Figure 110 GSM 900 Receiver troubleshooting By measuring with an oscilloscope at RXIP or RXQP on a working GSM900 receiver this picture should be seen. Start Phoenix and establish a connection to the phone with the data cable e.g. FBUS. Select File and Scan product. Wait a while for the PC to read the information from the phone. Select Testing and RF Controls. All Rights Reserved. 9243363 (Issue 1) RH-64 RF troubleshooting Nokia Customer Care Figure 128 TXC signals at PCL19 General instructions for GSM 1800 TX troubleshooting Steps 1. Apply a RF-cable to the RF-connector to allow the transmitted signal act as normal. The VCO frequency is divided by 2 for PCN operation or by 4 for EGSM operation inside the RF IC. The 26MHz oscillator is located near the RF IC (N7600). The coarse frequency for this oscillator is set by an external crystal (B7600). The reference oscillator is used as a reference frequency for the PLL synthesizer and as the system clock for the Baseband. The 26MHz signal is divided by 2 to achieve 13MHz inside the UPP IC (D2800). All Rights Reserved.