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mini repair manual r55If you continue browsing the site, you agree to the use of cookies on this website. See our User Agreement and Privacy Policy.If you continue browsing the site, you agree to the use of cookies on this website. See our Privacy Policy and User Agreement for details.You can change your ad preferences anytime. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly. All pages are is great to have2007 KAWASAKI ZZR600 Service Repair Workshop Manual. Part No.99924-1254-07 Printed in JapanMotorcycle. Service ManualQuick Reference Guide. General Information 1 j. Fuel System 2 j. Cooling System 3 j. Engine Top End 4 j. Clutch 5 j. Engine Lubrication System 6 j. Final Drive 10 j. Brakes 11 j. Suspension 12 j. Steering 13 j. Frame 14 j. Electrical System 15 j. Appendix 16 jMotorcycle. Service Manual. All rights reserved. No parts of this publication may be reproduced, stored in a retrieval system, orNo liability can be accepted for any inaccuracies or omissions in this publication, although every possibleThe right is reserved to make changes at any time without prior notice and without incurring an obligationSee your Motorcycle dealer for the latestAll information contained in this publication is based on the latest product information available at the timeABDC after bottom dead center m meter(s). AC alternating current min minute(s). ATDC after top dead center N newton(s). BBDC before bottom dead center Pa pascal(s). BDC bottom dead center PS horsepower. BTDC before top dead center psi pound(s) per square inch. DC direct current rpm revolution(s) per minute. F farad(s) TDC top dead centerL liter(s). Read OWNER’S MANUAL before operating.http://www.apicolturalagirlanda.com/userfiles/eisele-saw-manual.xml
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This system eliminates the release of crankcase vapors into the atmosphere. Instead, the vaporsWhile the engine is operating,This system reduces the amount of pollutants discharged into the atmosphere by the exhaustVapors caused by fuel evaporation in the fuel system are not vented into the atmosphere. In-Liquid fuel is caught by a vapor separator and returned to the fuel tank. The Clean Air Act, which is the Federal law covering motor vehicle pollution, contains what isAmong those acts presumed to constitute tampering are the acts listed below:This manual is designed primarily for use byHowever, it contains enough detail and basic in-In order to perform the work efficiently andWhenever special tools orFor the duration of the warranty period,To get the longest life out of your vehicle. Service Manual.Kawasaki motorcycles are introduced by the. Service Manual. Genuine parts provided asHow to Use This Manual. In this manual, the product is divided into itsThe Quick Reference Guide shows you allFor example, if you want ignition coil informa-Then, use the. Table of Contents on the first page of the chap-Whenever you see these WARNING and. CAUTION symbols, heed their instructions! Always follow safe operating and maintenanceThis manual contains four more symbols (inIndicates a conditional step or what action toIn most chapters an exploded view illustrationContents. In these illustrations you will find theTable of Contents. Before Servicing. 1-2. Model Identification. 1-5. General Specifications. 1-6. Periodic Maintenance Chart (United States and Canada Models). 1-9. Periodic Maintenance Chart (Other than United States and Canada Models). 1-11. Technical Information-KLEEN (KAWASAKI LOW EXHAUST EMISSION). 1-13. Technical Information - Non-Contact Hall IC-Type Speed Sensor. 1-22. Technical Information - Alternator Made from Rare Magnet. 1-24. Torque and Locking Agent. 1-25. Special Tools and Sealant. 1-31. Cable, Wire, and Hose Routing. 1-37.http://darangyi.com/userData/board/canon-mp800-repair-manual.xml Cable, Wire and Hose Routing (ZX600-J4). 1-47Before starting to perform an inspection service or carry out a disassembly and reassembly opera-To facilitate actual operations, notes, illustra-Especially note the following:Before removal and disassembly, clean the motorcycle. Any dirt entering the engine will shortenFor the same reason, before installing a new part, clean off any dust orFor reinstallation, first connect the positiveGenerally, installation or assembly is the reverse of removal or disassembly. However, if instal-Note parts locations andIt is preferable to mark and record the locations and routing wheneverWhen installing bolts, nuts, or screws for which a tightening sequence is given in this Service. Manual, make sure to follow the sequence. When installing a part with several bolts, nuts, orThen, tighten them to the specified torque in the tighteningIf tightening sequence instructions are not given, tighten themConversely, to remove a part, first loosen all the bolts, nuts, or screwsWhen torque values are given in this Service Manual, use them. Either too little or too muchUse a good quality, reliable torque wrench.Common sense should dictate how much force is necessary in assembly and disassembly. IfWatch for sharp edges, as they could cause injury through careless handling, especially duringUse a clean piece of thick cloth when lifting the engineA high-flash point solvent is recommended to reduce fire danger. A commercial solvent com-Always follow manufacturerReplace a gasket or an O-ring with a new part when disassembling. Remove any foreign matterClean and prepare surfaces where liquid gasket or non-permanent locking agent will be used. Apply them sparingly. Excessive amount may block engine oil passages and cause serious dam-When using a press or driver to install a part such as a wheel bearing, apply a small amount ofDo not remove a ball bearing or a needle bearing unless it is absolutely necessary.https://congviendisan.vn/vi/fatshark-head-tracker-manual Replace anyInstall bearings with the manufacturerApply force only to theReplace any oil or grease seals that were removed with new ones, as removal generally dam-When pressing in an oil or grease seal which has manufacturer’s marks,When installing circlips and retaining rings, take care to compress or expand them only enoughInstall the circlip with its chamfered side facing load side as well. Replace any circlips, retaining rings, and cotter pins that were removed with new ones, as re-If old ones are reused, they could become detached whileEngine wear is generally at its maximum while the engine is warming up and before all the slidingDuring assembly, make sure to apply oil to any slidingOld grease or dirty oil could have lost its lubricativeSome oils and greases in particular should be used only in certainTo rotate the crankshaft manually, make sure to do so in the direction of positive rotation. Pos-To carry out properWhen there is a replacement instruction, replace these parts with new ones every time they areReplacement parts will be damaged or lose their original function once they are removed. There-Although the pre-All the electrical leads are either one-color or two-color. A two-color lead is identified first byFor example, a yellow lead with thin red stripes is. Unless instructed otherwise, electrical leads must be connected to leads of the same color. Two-Color ElectricalWhen parts have been disassembled, visually inspect these parts for the following conditionsAbrasion Crack Hardening Warp. Bent Dent Scratch Wear. Color change Deterioration SeizureSpecification terms are defined as follows:If the measurement shows excessive wear or deteri-ZX600-J1 Left Side View. ZX600-J1 Right Side ViewItems ZX600-J1, J2 ZX600-J3. Dimensions. Overall Length 2 030 mm (79.9 in.), (PN) 2 060 mm (81.1 in.) Items ZX600-J1, J2 ZX600-J3. Exhaust:Items ZX600-J1, J2 ZX600-J3. Front Suspension. Type Telescopic fork The scheduled maintenance must be done in accordance with this chart to keep the motorcycle inThe initial maintenance is vitally important and must not be neglected. FREQUENCY WhicheverOPERATION EveryAir cleaner element and air vent filter -. Evaporative emission control system. Swingarm pivot, Unit-trak linkage -. Nut, bolts, and fasteners tightness -. Brake master cylinder cup and dustCaliper fluid seal and dust seal - replace 4 yearsFREQUENCY WhicheverOPERATION EveryCoolant filter - clean year. CAL: CaliforniaThe scheduled maintenance must be done in accordance with this chart to keep the motorcycle inThe initial maintenance is vitally important and must not be neglected. FREQUENCY WhicheverOPERATION EveryAir cleaner element and air vent filter -. Swingarm pivot, Unit-trak linkage -. Nut, bolts, and fasteners tightness -. Brake master cylinder cup and dustCaliper fluid seal and dust seal - replace 4 years. Coolant filter - clean yearThe ZX600J have catalytic converters.This system draws air into the exhaust ports, dilutes and burnsThis allows the carburetor to be setBut, under the trend that the emission regulation becomes more severe, Kawasaki has adopted. Moreover, a BDSR 36The harmful ingredients in the exhaust gasAs actual examples, carbon monoxide (CO) is reduced about 70, hydrocarbons (HC) about 60,Exhaust Gas after Purification. Kawasaki Low Exhaust Emission SystemThe burned gas, which goes out from the combustion chamber, is injected with secondary air (addingSecondary Air Injection SystemSince the carburetorExhaust Gas before Purification. A small-size three-way catalytic converter (precatalytic converter) is installed in the pipe ahead atAccordingly, the precatalytic converter will be acti-Activation of the precatalytic converter raises the exhaustThe converter is a three-way catalytic converter upon which platinum and rhodium are applied,The main catalytic converter isWhen the exhaust gas passes through theThe honeycomb structure is convenient for the catalytic converter because it has a large surfaceIn addition, its inherentCatalytic ConvertersWhen excessive unburned gasoline flows more than the allowable amount into the exhaust gas dur-In an excessive case, the problemMoreover, there is a possibility that the purification performance be-It runs by the IC Igniter and opens. A catalyst protection system works in the followingThe limiter has fuel cut-off and ignition cut-off operations.When the engine stop switch is turned off while coasting the motorcycle, fuel is cut off. For ex-Fuel is cut off when an electric current of a primary coil becomes abnormal because of a cutoff ofIf a driver always runs the engine under the red zone in the tachometer, the IC igniter doesn’tTo cope with, the ICLeaded gasoline harms the purification efficiency of the catalysts. The performance of the catalyst protection system is summed up as follows. Fuel Cut Valve. Performance of Catalyst Protection System. No Running Condition. Ignition. Switch. Engine. Stop. Switch. Protection. System. Fuel. Cutvalve. Remedy (Action)No Running Condition. Ignition. Switch. Engine. Stop. Switch. Protection. System. Fuel. Cutvalve. Remedy (Action)ON, and run.Special maintenance is not necessary except for the inspection of the air suction valve (which hasIt is impossible to replace only catalytic converters because they are welded in the muffler. So, inPurification efficiency decreases in a very short period because lead poisons the catalytic con-Especially in the case that a lot of unburned gasoline flows into the catalytic converters underIf they melt down, it causes poor engineSo, the muffler assyIt has the same durability as a conventional muffler.As any harmful toxic substance is not used especially, it can be disposed as usual industrial wastes. The body of the muffler is made of aluminum steel. The catalytic converter is also made of stain-Catalyst protection system against mishandling is applied to a vehicle with catalysts. But, we prohibitUsage of leaded gasoline is prohibited completely. Only fuel and additives which are specified inIn case of some ingredients which give bad effects to the catalysts (such as phosphorus “P”, leadThe engine running without igniting causes a great flow of unburned gasoline and the decreasingSo, avoid coastingUnder the condition that the engine stopIncomplete connection or cut-off of the pri-In this case, from the standpoint to protect theKawasaki Low Exhaust Emission SystemConventionalIn this case,If you have no choice but running by yourself, keepConnect another full-charged battery with jumper ca-The mechanism is simple and power loss is minimum because the system uses the vacuum pres-As the exhaust valve opens, and the burned fuel passes theThis fresh air burnsThe secondary air injection system consists of a vacuum switch valve, and two air suction valves. Without using an air pump, the air suction valve can draw fresh air into the exhaust passage near theAir Suction Valves. The air suction valves is a check valve which allows fresh air to flow only from the air cleaner viaRemove and inspect the air suction valvesAlso, remove and inspect the airVacuum Switch Valve. Although the vacuum switch valve usually permits secondary air flow, it closes when a high vacuumThis is to shut off secondary airThese explosions, or backfiring in the exhaust system could damageRegular inspection of the vacuum switch valve is not needed. If backfiring occurs frequently in theSecondary Air Injection SystemThe three-way catalysts are used for the catalytic converters and the main catalytic converter. TheseCO and HC are oxidized (O is added) by platinum (Pt) and converted to harmless carbon dioxideNOx is reduced (O is removed) by rhodium (Rh) and converted to harmless nitrogen (N2) and oxygenMain Catalytic ConverterMost catalysts are powders of metal or of metallic compounds, and they increase the rate of aCatalysts are supposed to act in some way to loosen the bonds of the reacting substances. In otherThe catalyst itself undergoes no permanent chemical change, or can be recovered when the chem-So, the muffler with built-in catalyst has the same durability as the conven-The mechanism of catalytic action is supposed to be a surface phenomenon in which reactantsThe catalytic converter is made ofThe alumina adheresThe alumina surface isCatalyst is applied onThe rougher the surface is, the more activelyIf various impurities like lead are absorbed, they block the small portion of the catalyst surface,This is the reason why leaded fuel poisons the catalystCatalysts are generally efficient in small quantities. A catalyst can catalyze the reaction of severalThe three-way catalyst is a blend of platinum (Pt)But a converter uses only about 0.05 gram of Pt and 0.01Details. The electronic combination meter unit, superior to theConstruction and Operation. Hall Element. The semi-conductors (e.g. CaAs, InAs, InSb) are calledDifferential Amplifier. This can output the difference between output powers ofHigh Pass Filter. Sensitivity of the two (2) Hall elements. Surface magnetic induction of a magnet. Relative positions of the Hall element, magnet, and de-Able to cancel the DC off-set because of scattering ofAble to output the square wave in accordance with theSpeed Sensor InspectionRare Magnet Material. Sintered metal made from mainly neodium (Nd), ferricMain Characters. Rare magnet used and assembled in the alternator for the. ZX600-J model has six (6) times higher performance thanThis allows the alternator to reduce its mass and weightThe following tables list the tightening torque for the major fasteners requiring use of aLetters used in the “Remarks” column mean. L: Apply a non-permanent locking agent to the threads. LG: Apply grease to the threads. Lh: Left-hand threads. M: Apply molybdenum disulfide grease. O: Apply oil to the threads and seating surface. R: Replacement parts. S: Tighten the fasteners following the specified sequence. SS: Apply silicone sealant. St: Stake the fasteners to prevent loosening. Torque. Fastener. Remarks. Fuel SystemCooling System. Radiator Fan Switch 18 1.8 13. Engine Top End. Cylinder Head Bolts:Cylinder Head Jacket Plugs (Right) 15 1.5 11 L. Cylinder Head Jacket Plugs (Upper, Left) 20 2.0 14.5 L. Camshaft Chain Guide Bolt (Crankcase) 25 2.5 18Torque. Fastener. Remarks. Muffler Body and Exhaust Pipe Connecting. NutsClutch. Clutch Hub Nut 137 14 101 R. Engine Lubrication System. Oil Filler Plug 1.5 or. Hand-TightHand-Tight. Hand-Tight. Engine Drain Plug 20 2.0 14.5. Oil Filter (Cartridge type) 31 3.2 23 R, O. Oil Cooler Mounting Bolt 78 8.0 58 O. Oil Pressure Relief Valve 15 1.5 11 L. Oil Pressure Switch 15 1.5 11 SS. Oil Passage Plug (Right) 15 1.5 11. Oil Hose Banjo Bolts 25 2.5 18. Engine Mounting Bolts and Nuts 44 4.5 33. Engine Mounting Locknuts 49 5.0 36. Engine Mounting Bracket Bolts 25 2.5 18. Crankcase Bolts:Oil Passage Plug (Left) 20 2.0 14.5 L. Oil Passage Plug (Right) 15 1.5 11. Connecting Rod Big End Nuts in the text Please Click Here. Then Get More. Information.Now customize the name of a clipboard to store your clips. Since Karachi was the only port, it had to be protected from siltation. The most effective natural protection available is from the mangrove forests on the coastal belt, which had received very little attention and investment of public sector. Even though the post-independence forestry service brought these valuable forests under its management, very little has been done in the past to obtain maximum benefits from this unique ecological complex. However, lots of efforts have been taken by Sindh Forest Department in the last more than two decades to protect and rehabilitate this invaluable gift of the nature. 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