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lincoln ln 25 manualWhen contacting your Authorized Mercury MerCruiser Dealer about service, always specify model and serial numbers. The description and specifications contained herein were in effect at the time this guide was approved for printing. We sincerely hope your boating will be pleasant. Mercury MerCruiser Warranty Message The product you have purchased comes with a limited warranty from Mercury Marine; the terms of the warranty are set forth in the Warranty Sections of this manual. The warranty. IMPORTANT: Identifies information essential to the successful completion of the task. NOTE: Indicates information that helps in the understanding of a particular step or action. WARNING The operator (driver) is responsible for the correct and safe operation of the boat, the equipment aboard and the safety of all occupants aboard. Upon receipt of the Warranty Registration Card at the factory, Mercury MerCruiser will send you an owner resource guide that includes your warranty registration confirmation. If you do not receive your owner resource guide within 60 days from date of new product sale, please contact your selling dealer. The distributor or dealer also certifies that you are the original purchaser and user of the product. See your participating Mercury MerCruiser dealer for complete program details.In order to comply with CARB warranty regulations, and for that limited purpose only, model year shall have the same meaning as calendar year. As an example, 2003 model year products refers to products manufactured during calendar year 2003. In order to comply with CARB warranty regulations, and for that limited purpose only, model year shall have the same meaning as calendar year. As an example, 2003 model. Warranty claims shall be made by delivering the product for inspection to a Mercury dealer authorized to service the product.http://www.time.net.pl/userfiles/fal-manual.xml
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If purchaser cannot deliver the product to such a dealer, please notify Mercury Marine and Mercury will then arrange for the inspection and any covered repair. In order to comply with CARB warranty regulations, and for that limited purpose only, model year shall have the same meaning as calendar year. As an example, 2003 model year products refers to products manufactured during calendar year 2003. The Star label identifies that these engines meet the California Air Resources Board's Sterndrive and Inboard marine engine 2007 and later exhaust emission standards. When contacting MerCruiser about service, always specify model and serial numbers. Alpha Sterndrive Decal Identification The Drive Serial No. All controls may not have all features shown.This is done by disengaging the shift mechanism from the control handle. The throttle only button can be depressed only when the remote control handle is in the neutral position. If the breaker remains open, you have not eliminated the electrical overload and the electrical system requires further checks. Contact your authorized Mercury MerCruiser dealer. A circuit breaker protect the engine wiring harness and the instrumentation power lead. To test the circuit breaker, push the red button. Two 10 amp fuses protect the O sensors. These are located on the top of the engine underneath the engine information plate. It does not protect the engine from damage. Your Mercury MerCruiser power package may be equipped with an audio warning system. Most faults cause the warning horn circuit to activate. How the warning horn activates depends on the severity of the problem. If a severe fault is detected, the audio warning system will sound for six seconds, turn off for six seconds, then sound for six more seconds. To avoid recurrence of the problem, contact an authorized Mercury MerCruiser dealer. As another example, Transmission Guardian is a MerCruiser DTS feature that protects transmissions from clutch damage.http://www.mybyblos.com/userfiles/farmall-cub-service-manual.xml Transmission Guardian monitors the clutch pack pressure in forward and reverse gears. Know your boat's operating and loading limitations. Know if your boat will float if full of water. When in doubt, contact your authorized Mercury MerCruiser dealer or the boat manufacturer. This includes the backs of seats, gunwales, transom, bow, decks, raised fishing seats and any rotating fishing seat;. Install one or more carbon monoxide detectors in your boat. Damage caused by submersion is not covered by the Mercury MerCruiser Limited Warranty. If damage is present or suspected, the power package should be taken to an authorized Mercury MerCruiser dealer for a thorough inspection and necessary repair. If a submerged object is struck while the boat is moving forward, the hydraulic system will cushion the kickup of the sterndrive unit as it clears the object, reducing damage to the unit. Elevation and Climate Elevation and climate changes will affect the performance of your power package. Refer to Maintenance.The two types of oxygenates used in these fuels are alcohol (ethanol) and ether (MTBE or ETBE). If ethanol is the oxygenate that is used in the gasoline in your area, refer to Gasoline Containing Alcohol. Electronic ignition and special fuel delivery systems provide greater fuel economies, but also are more complex for the untrained mechanic. Inspect the PCV valve, if equipped.Use caution not to spill oil, coolant, or other fluids into the environment when using or servicing your boat. Changing Oil and Filter See Maintenance Schedule for the change interval. Engine oil should be changed before placing the boat in storage. Refer to Filling. IMPORTANT: If fluid is not visible in pump, contact your authorized Mercury MerCruiser dealer. Filling 1. Remove the fill cap and dipstick and observe the fluid level. If the coolant level is low, contact your authorized Mercury MerCruiser dealer. 3.http://dev.pb-adcon.de/node/21934 Check the antifreeze concentration for adequate freeze protection and correct if necessary. Tube Ref No. Description Where Used Part No. Both conditions may indicate a water leak somewhere in the sterndrive unit. Contact your authorized Mercury MerCruiser dealer. Page 62 90-899883272 MARCH 2008. Replace the PCV valve if it is defective or sticking. To ensure compliance with emission regulations, use only Mercury MerCruiser replacement parts. 1. Remove the engine information plate. Shake the PCV valve. If you hear a metallic rattle, the valve is functional. If you do not hear the rattle, replace the valve. Replace if damaged. IMPORTANT: Do not use a cleaner tains methyl ethyl ketone and do not use cleaner on electrical connections. If fuel is ever visible in the tube, see your authorized Mercury MerCruiser dealer to replace the fuel pump. 32555. Completely retract the end of the steering cable before applying lubricant. NOTE: If steering cable does not have grease fitting, inner wire of cable cannot be greased. 1. Description Where Used Part No. U-joint and Gimbal Bearing Gimbal bearing 92-802870A1 Grease. Description Where Used Part No. Contact your authorized Mercury MerCruiser dealer. Alpha Propeller Removal WARNING Rotating propellers can cause serious injury or death. Never operate the boat out of the water with a propeller installed. Before installing or removing a propeller, place the drive unit in neutral and engage the lanyard stop switch to prevent the engine from starting. Description Where Used Part No. Anti-Corrosion Grease Propeller shaft 92-802867Q 1 2-4-C Marine Lubricant with Propeller shaft 92-802859A 1 Teflon 2. Slide thrust hub onto propeller shaft, with stepped side toward propeller hub. 3. See Sterndrive Water Pickups (following) for the flushing procedure. Consult your authorized Mercury MerCruiser dealer for further explanation. IMPORTANT: Alpha engines with the sterndrive water inlet blocked off at the gimbal. Do not operate the engine above 1400 RPM out of the water and without sufficient cooling water supply. 7. System should be tested to ensure adequate output. The test should be performed where boat is moored, using Quicksilver Reference Electrode and Test Meter. Page 80 90-899883272 MARCH 2008. Damage caused by freezing temperatures IS NOT covered by the Mercury MerCruiser Limited Warranty. NOTICE Water trapped in the seawater section of the cooling system can cause corrosion or freeze damage. For additional assurance against freezing and rust, after draining, fill the seawater cooling system with propylene glycol mixed to the manufacturer's recommendation to protect engine to the lowest temperature to which it will be exposed during freezing temperatures or extended storage. Remove the boat from the water or close the seacock, disconnect and plug the seawater inlet hose, and ensure the bilge pump is operational before draining. If draining with the boat out of the water, place the boat on a level surface to ensure complete draining of the system. If the boat is out of the water, install the flushing attachment and open the water source fully to provide maximum water flow. It should be clean and free of leaks. Clean or repair as necessary. Ignition problem. See Engine Runs Rough, Misses or Backfires. Engine overheating. See Excessive Engine Temperature. Have EFI System checked by an authorized Mercury MerCruiser EFI System fault dealer. Excessive Engine Temperature Possible Cause Remedy Water inlet or seacock closed. Straighten cable or have authorized Mercury Shift or throttle cable kinked. MerCruiser dealer replace cable if damaged beyond repair. Steering Wheel Jerks or Is Difficult to Turn Possible Cause Remedy Low power steering pump fluid level. Clean and tighten faulty wiring. connection. Repair or replace wiring. Power Trim Does Not Operate (Motor Operates but Sterndrive Unit Does Not Move) Possible Cause Remedy Trim pump oil level low. If you ever have a problem, question or concern about your power package, contact your dealer or any authorized Mercury MerCruiser dealership. This engine must not be put into service until the recreational craft in which When contacting your Authorized Mercury MerCruiser Dealer about service, always specify model and serial numbers. The description and specifications contained herein were in effect at the time this guide was approved for printing. Mercury Marine, whose policy is one of continuous improvement, reserves the right to discontinue models at any time, or to change specifications or designs, without notice and without incurring obligation. Observe them carefully. These Safety Alerts alone cannot eliminate the hazards that they signal. You may change your address at any time, including at time of warranty claim, by calling Mercury MerCruiser or sending a letter or fax to Mercury MerCruiser’s warranty registration department with your name, old address, new address, and engine serial number. See your participating Mercury MerCruiser dealer for complete program details.The repair or replacement of parts or the performance of service under this warranty does not extend the life of this warranty beyond its original expiration date. In order to comply with CARB warranty regulations, and for that limited purpose only, model year shall have the same meaning as calendar year. As an example, 2003 model year products refers to products manufactured during calendar year 2003. In addition to the required emissions statement, the label lists the engine serial number, family, FEL (emission level), date of manufacture (month, year), and the engine displacement. Stop switch Lanyard Clips to the operator. Because of the large variety of instrumentation and manufacturers, you should have your boat dealer explain the particular gauges and normal readings for your boat. This is done by disengaging the shift mechanism from the control handle. The throttle only button can be depressed only when the remote control handle is in the neutral position, and should only be used to assist in starting the engine. Some controls also have a trailer button that trims the sterndrives to a position suitable for trailer purposes only.This fuse protects the accessory circuits.The Audio Warning System will not protect the engine from damage. It is designed to warn the operator that a problem has occurred. Know your boat's operating and loading limitations. When in doubt, contact your authorized Mercury MerCruiser dealer or the boat manufacturer. Ensure that everyone in the boat is properly seated. The operator must have an unobstructed view particularly to the front. No passengers, load or fishing seats should block the operators view when the boat is above idle or planing transition speed. Damage caused by freezing is not covered by Mercury MerCruiser Limited Warranty. Drain Plug and Bilge Pump The engine compartment in your boat is a natural place for water to collect. Avoid wave or wake jumping whenever possible. If damage is present or suspected, the power package should be taken to an authorized Mercury MerCruiser dealer for a thorough inspection and necessary repair. We do not know what percentage your boat's fuel system will withstand. Contact your boat manufacturer for specific recommendations on the boat's fuel system components (fuel tanks, fuel lines, and fittings). Contact your authorized Mercury MerCruiser dealer. Do not adjust or remove the mixture settings or remove the mixture screw seals. See your authorized Mercury dealer or emissions testing agency. Engine oil should be changed before placing the boat in storage. Stop the engine. Allow approximately 5 minutes for the oil to drain into the oil pan. The boat must be at rest in the water. IMPORTANT: If fluid is not visible in pump, contact your authorized Mercury MerCruiser dealer. Add Quicksilver Power Trim and Steering Fluid or Dexron III Automatic Transmission Fluid (ATF) to bring the fluid level up to the proper level. Tube Ref No. Description Where Used Part No. Changing Contact your authorized Mercury MerCruiser dealer. 90-8M0053263 NOVEMBER 2010 Page 47. Keep the oil level within the recommended operating range.Lower the sterndrive unit so that the propeller shaft is level.Contact your authorized Mercury MerCruiser dealer. Cleaning the Flame Arrestor WARNING Fuel is flammable and explosive. Ensure that the key switch is off and the lanyard is positioned so that the engine cannot start. IMPORTANT: If fuel is visible in tube, the fuel pump should be replaced by your Authorized Mercury MerCruiser Dealer immediately. Completely retract the end of the steering cable before applying lubricant. NOTE: If steering cable does not have grease fitting, inner wire of cable cannot be greased. If Steering Cable Has Grease Fittings: Turn steering wheel until steering cable is fully retracted into cable housing. Steering pin mc71904-1 Tube Ref. No. Description Where Used Part No.Pivot points 7169 Tube Ref. No. Description Where Used Part No.Gimbal bearing grease fitting mc77068-1 Tube Ref No. Description Where Used Part No. U-joint and Gimbal Gimbal bearing 92-802870A1 Bearing Grease. Contact your authorized Mercury MerCruiser dealer. 90-8M0053263 NOVEMBER 2010 Page 57. Never operate the boat out of the water with a propeller installed. Before installing or removing a propeller, place the drive unit in neutral and engage the lanyard stop switch to prevent the engine from starting. Turn off the engine and remove the ignition key before adjusting tension or inspecting belts. Power steering pump pulley Water circulating pump pulley Crankshaft pulley Alternator pulley 7170. See Sterndrive Water Pickups (following) for the flushing procedure. IMPORTANT: Alpha engines with the sterndrive water inlet blocked off at the gimbal housing, and using a through the hull water. Flushing is recommended after each outing for best results. With sterndrive in normal operating position, open the water source completely. Place the remote control in the neutral idle speed position and start engine. NOTICE Operating the engine out of the water at high speeds creates suction, which can collapse the water supply hose and overheat the engine. Mercury MerCruiser power packages are equipped with anodes to help protect them from galvanic corrosion under moderate conditions.System should be tested to ensure adequate output. Contact your authorized Mercury MerCruiser dealer. Page 64. Damage caused by freezing temperatures IS NOT covered by the Mercury MerCruiser Limited Warranty. NOTICE Water trapped in the seawater section of the cooling system can cause corrosion or freeze damage. Drain the seawater section of the cooling system immediately after operation or before any length of storage in freezing temperatures. Replace the fuel filter. Refer to the Maintenance section for proper procedure. 10. Change the oil and oil filter. Draining the Seawater System CAUTION Water can enter the bilge when the drain system is open, damaging the engine or causing the boat to sink. Check all hose connections before operating the engine and never disconnect the hoses until the engine has had suffient time to cool. NOTICE If the boat is at rest in the water with the engine off, an open seacock or water inlet hose could introduce water into the engine's cooling system or the boat. Drain the seawater section of the cooling system immediately after operation or before any length of storage in freezing temperatures. If the boat is in the water, keep the seacock closed until restarting the engine to prevent water from flowing back into the cooling system. Description Where Used Part No. Perfect Seal Aft heat exchanger plug 92-34227Q02 Prior to launching the boat or starting the engine, install the drain plugs, reconnect the hoses, and tighten all hose clamps securely. If the blue drain hose is still clogged, shut off the bilge pump and reattach the blue drain hoses following the steps below. The unit will need to be serviced by an authorized Mercury MerCruiser dealer. For additional assurance against freezing and rust, after draining, fill the cooling system with propylene glycol mixed to the manufacturer's recommendation to protect the engine to the lowest temperature to which it will be exposed during freezing temperatures or extended storage Battery Storage Whenever the battery will be stored for an extended period of time, be sure the cells are full of water and the battery is fully charged. Turn the switch on. Remote control not in neutral position. Position the control lever in neutral. Open circuit breaker or blown fuse. Check and reset the circuit breaker or replace fuse. Have authorized Mercury MerCruiser dealer check and repair. Excessive Engine Temperature Possible Cause Remedy Water inlet or seacock closed. Open. Drive belt loose or in poor condition. Replace or adjust belt. If any are loose or missing, see authorized Loose or missing shift and throttle linkages. Mercury MerCruiser dealer immediately. Straighten cable or have authorized Mercury MerCruiser dealer Shift or throttle cable kinked.If you ever have a problem, question or concern about your power package, contact your dealer or any authorized Mercury MerCruiser dealership. If you need additional assistance: Talk with the dealership's sales manager or service manager. Print or type your mailing address, which be used as your shipping label, and include your order and payment. Mail to. Report this Document Download now Save Save Mercruiser 4 Cyl 3.0 Service Manual For Later 82 (93) 82 found this document useful (93 votes) 107K views 422 pages Mercruiser 4 Cyl 3.0 Service Manual Uploaded by serviceguys Description: mercruiser 3.0 manual Full description Save Save Mercruiser 4 Cyl 3.0 Service Manual For Later 82 82 found this document useful, Mark this document as useful 18 18 found this document not useful, Mark this document as not useful Embed Share Print Download now Jump to Page You are on page 1 of 422 Search inside document Cancel anytime. Share this document Share or Embed Document Sharing Options Share on Facebook, opens a new window Share on Twitter, opens a new window Share on LinkedIn, opens a new window Share with Email, opens mail client Copy Text Related Interests Motor Oil Gasoline Internal Combustion Engine Ethanol Engines Related searches Mercruiser service manual Mercruiser Footer menu Back to top About About Scribd Press Our blog Join our team. Quick navigation Home Books Audiobooks Documents, active. If you continue browsing the site, you agree to the use of cookies on this website. See our User Agreement and Privacy Policy.If you continue browsing the site, you agree to the use of cookies on this website. See our Privacy Policy and User Agreement for details.You can change your ad preferences anytime. This Service Manual has easy-to-read textsections with top quality diagrams and instructions. Trust MercuryMercruiser Marine Engines GM 4 Cylinder 181 CID (3.0L) ServiceRepair Manual will give you everything you need to do the job.Now customize the name of a clipboard to store your clips. You do not need any suction, no swap, no pre-fill fuel. Just turn the key in the ignition and the engineEngines with multipoint fuel injection areDiesel engines can also be used with turntables (Sterndrives), as wellWhether it is the Alpha and BravoTransmission is merc hurts HSW 630V, serial numbers 11-03208There's an old manual in the boat, badly mold-damaged.Thank you ThomasThanks EricThanks in advanceCould you help me?Can anyone help?Thank you in advance.I am also looking for the manual for the Bravo III. Can someone help me with this? Thx!I replaced the front cover but realised that the hole might beCan you please advise if I'm right. Regards RS. Please try again.Please try again.Please try again. Then you can start reading Kindle books on your smartphone, tablet, or computer - no Kindle device required. Full content visible, double tap to read brief content. Videos Help others learn more about this product by uploading a video. 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