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honda gx200 repair manualsIn both the cases, searching in internet will not be yielding any great help. Because no company shares their SOP Development Process and certainly don’t share their SOP Documents. The best way to develop an SOP is creating one for yourself. At Fhyzics, we write SOPs day-in and day-out for companies across the globe including some of the Fortune 500 organisations. Our charge ranges from USD 5000 to USD 50000 depending upon the number of processes to be covered. Certainly, this is not affordable to small and mid-size organisations. Hence, we decided to create this SOP ToolBox to disseminate our 8-Step SOP Development Life-Cycle and best practices at an unbelievably low price. I always say, writing an SOP is somewhere between art and science. So far you may be clueless on where to start and how to progress on an SOP. This will not be the case after you diligently go through this SOP ToolBox. We have summarised all our secrets here to get you started and to deliver a stunning SOP to your management. He is currently working as Principal Consultant at Fhyzics Business Consultants. He is also serving as President, PDMA-India (an Indian affiliate of PDMA, USA) and Recognised Instructor of APICS, USA and CIPS, UK. He is a former member of Indian Civil Services (IRAS). Fhyzics offers consulting, certification, and executive development programs in the domains of supply chain management, business analysis and new product development. This industry primarily involved in logging, This industry primarily involved in This industry primarily involved in broadcasting of aural programs. This industry primarily involved in modifying or machining metal, plastic and other composite material into finished product for other manufacturing industries, where these activities are done in contract or order basis.http://drbenromdhane.com/userfiles/ford-focus-2009-repair-manual.xml

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Rising demand for end use products, globalisation, increasing industrial sectors, urbanization in emerging countries, and rising economic conditions, these are the major facts which influence the growth of global machine shop industry market. Machines with advanced technology play a key role in enhancing the industry growth by providing the service in an efficient manner, where CNC (Computer numerical control) machine is the one of the most highly utilised machines in this industry, which is used to fulfil the required process by computer coding instructions. Owing to the efficient industry service and revenue generation, North America region leads the global machine shop industry market, and based on the constant pace of industry growth, Asia Pacific region is expected to dominate the market in upcoming forecast period.In both the cases, searching in internet will not be yielding any great help. We have summarised all our secrets here to get you started and to deliver a stunning SOP to your management. The industry operation starts with receiving unfinished goods or raw materials from the manufacturer in order to develop the respective product. After receiving the raw materials, the industrial technicians involved in performing various production process such as shaping, cutting drilling, electroplating, coating, polishing, and other process. Mostly, this industry updates their machine and process according to the technological advancements and customer’s requirement. Finally, the finished goods are allowed for various inspection process to ensure its standard and quality, and then, the goods are returned to the respective manufacturing industry for further processing. Standard Operating Procedures (SOP) Manual for Administration Department 11. Standard Operating Procedures (SOP) Manual for Front Office 12. Standard Operating Procedures (SOP) Manual for House Keeping 13. Standard Operating Procedures (SOP) Manual for Safety Department 14.http://www.flavorsofindiaflorida.com/userfiles/ford-focus-2011-manual.xml Standard Operating Procedures (SOP) Manual for Security Department 15. Standard Operating Procedures (SOP) Manual for Facilities Management Department 16. Standard Operating Procedures (SOP) Manual for Vigilance Department 17. Standard Operating Procedures (SOP) Manual for Legal Department 18. Standard Operating Procedures (SOP) Manual for Information Technology (IT) Department 19. Standard Operating Procedures (SOP) Manual for Procurement Department 22. Standard Operating Procedures (SOP) Manual for Production 23. Standard Operating Procedures (SOP) Manual for SRM Department 24. Standard Operating Procedures (SOP) Manual for Supply Chain Department 25. Standard Operating Procedures (SOP) Manual for Warehouse 26. Standard Operating Procedures (SOP) Manual for New Product Development Department 27. Standard Operating Procedures (SOP) Manual for Research and Development 28. Standard Operating Procedures (SOP) Manual for Quality Department 29. Standard Operating Procedures (SOP) Manual for Calibration Department 30. Standard Operating Procedures (SOP) Manual for Maintenance Department This industry primarily involved in logging, This industry primarily involved in This industry primarily involved in broadcasting of aural programs. Both are equally important.The accuracy of these instruments must be periodically checked to ensure that they are correctly performing the job for which they are intended. And small shop or large, more and more requirements are being placed on you to document this performance and ensure that all gaging is under control. The first is the physical part, the actual making-the-measurement portion of the process. The second is documentation. Both must go hand in hand, like air in a tire, in order for you to produce and document good parts. Naturally, cost and turnaround time are important, but don’t sacrifice quality for convenience.https://www.cocreationsmanager.com/blog/dsc-5010-programing-manual Above all, ISO 9000 requires that consistent procedures be applied, and any professional calibration house should be able to document its methods in a procedures manual. Ask to see such a manual, and if it’s unavailable, look elsewhere. You’ll likely see a statement that describes the uncertainty of the measurement as being within a certain range. In this case, smaller is better. This statement is the result of a carefully calculated measurement analysis. To get to these numbers, the lab had to take into account all aspects of the measurement—the standards, the calibration technicians, the equipment and the environment—and come up with a list of potential errors and the resulting uncertainty. Calibration labs that work with A2LA or NVLAP are taking steps to demonstrate their adherence to proper procedures, training and documentation in an effort to assure their customers that they are working to their documented level of expertise. A good service will welcome you with open arms. Don’t be afraid to ask questions—lots of them. What are its areas of expertise. How are the technicians trained, and what is their level of experience. What test equipment is used, and to what standards can test methods be certified (MIL, GGG, ANSI). What quality control methods are in place. What is the physical design of the facility, what are the control tolerances on temperature and humidity, and how is the equipment protected from the effects of outside vibration. A visit to the facility is the best way to get answers to these questions. These are essential for users to document the proper calibration of their devices. At minimum, they must include. In other words, the tolerances of the data. Most gages can simply be boxed and shipped to the calibration house, although in the case of large, elaborate gages such as circular geometry gages and CMMs, the calibration technician will do the service on site. The calibration service will come prepared with NIST-traceable gage blocks, precision balls, a thermometer and any other standards needed to perform the job. The field service calibration should be documented and controlled under the same organization that would be used for the provider’s lab—something to check for the next time your provider comes in to check out the measuring instruments on your floor. Both are equally important. If a provider can’t meet your documentation needs, keep looking for a lab that can. Accurate and reliable monitoring results are crucial for data analysis, particularly when the monitoring results are to be compared with the relevant standards or guidelines for compliance purposes, or for population exposure and health risk assessments. Where such analyses lead to air quality policy formulation and the quality of the original data is especially important. This Procedure outlines the basic requirements for the calibration and maintenance of monitoring instruments based primarily on standard monitoring methods. Monitoring agencies should develop their own detailed calibration and maintenance programs appropriate to their data quality assurance goals. Manufacturer and model. Serial number or other unique identification. Location. In situations where SI units cannot be used, certified reference material provided by a competent supplier shall be used if available. 6.2.2 Reference standards shall be calibrated by an accredited organization or vendor that can provide proof of traceability. Reference standards shall be calibrated before and after any adjustment. All reference standards, certified reference materials, or reference materials used for calibration shall be uniquely identified. A certificate of traceability, if applicable, shall be retained to ensure traceability. Equipment that requires calibration shall not be used if satisfactory calibration cannot be achieved or the calibration date has passed. Equipment used infrequently, such that the manufacturers’ recommendations cannot be followed, shall have calibration verified prior to use. Prior to being used in testing, new equipment (or any piece of equipment which leaves the control of the Laboratory) shall undergo calibration procedures or performance verification. 6.3.4 Calibration records shall be maintained and associated with the unique identifier of each piece of equipment. These records shall include: Name of manufacturer. Serial number or unique identifier. Date of calibration. Current location. Manufacturer’s instructions or a reference to location. The reference standard certified reference material or reference material used for calibration. A maintenance plan and due date for the next calibration. The identity of the individual performing calibration. When possible, providers accredited to ISO 17025 shall be used. Copies of the provider’s accreditation documentation shall be maintained by the Quality Manager (QM). 6.3.6 If calibrations are performed by an outside vendor, the Section document control custodian shall maintain the original calibration records provided by the vendor and a copy of the relevant records shall be readily available. 6.3.7 Laboratory equipment requiring calibration shall be labeled or coded to indicate the calibration status, including the date when last calibrated and the due date for recalibration (or expiration criteria for when recalibration is due). Maintenance procedures and frequencies, either in the form of vendors’ manuals or in-house procedures, shall be available for each piece of equipment. The operating and maintenance manuals shall be readily available to the operator. In the absence of the manufacturer’s instructions, instructions shall be provided in the technical procedure. 4.3.3 Preventative maintenance procedures (other than basic cleaning) for each equipment item shall be developed by each Section unless already described elsewhere (e.g., the equipment manual) and shall be performed according to a regular, predetermined schedule. Preventive maintenance shall be documented in the maintenance records. Date of maintenance. Adjustments or repairs made. The identity of the individual performing maintenance. Laboratory personnel shall examine the effect(s), if any, of a malfunction on analysis results and implement the Procedure for Corrective Action as required. 6.6.3 An exception may be made if the equipment failure is not directly related to its analytical function, such as a problem with peripheral equipment. The procedures for quality control checks shall be included in the technical procedure for which the equipment is being used. He has helped dozens of organizations in implementing effective management systems to a number of standards. He provide a unique blend of specialized knowledge, experience, tools and interactive skills to help you develop systems that not only get certified, but also contribute to the bottom line. He has taught literally hundreds of students over the past 5 years. He has experience in training at hundreds of organizations in several industry sectors. His training is unique in that which can be customized as to your management system and activities and deliver them at your facility. This greatly accelerates the learning curve and application of the knowledge acquired. He is now ex-Certification body lead auditor now working as consultancy auditor. He has performed hundreds of audits in several industry sectors. As consultancy auditor, he not just report findings, but provide value-added service in recommending appropriate solutions.Consultancy: He has helped over 100 clients in a wide variety of industries achieve ISO 9001,14001,27001,20000, OHSAS 18001 and TS 16949 certification. Training: He has delivered public and on-site quality management training to over 1000 students. Other services: He has provided business planning, restructuring, asset management, systems and process streamlining services to a variety of manufacturing and service clients such as printing, plastics, automotive, transportation and custom brokerage, warehousing and distribution, electrical and electronics, trading, equipment leasing, etc. He holds a Bachelor of Engineering degree in Mechanical Engineering and is a MBA in Systems and Marketing. Prior to becoming a business consultant 6 years ago, he has worked in several portfolios such as Marketing, operations, production, Quality and customer care. He is also certified in Six Sigma Black belt. Notify me of new posts via email. He uses our shop for machining services. So the first meeting with the advance inspector guy fills in much about the details. In the midst of all that, he asks me if we send our mics and other measuring tools out for calibration. I say, no, we calibrate them here with the standards that come with the mics. Our day to day work would soon turn up any evidence of mis-calibration, since all of a sudden, bearings and such would no longer fit the surfaces we turn and the housings we bore. These parts are turned or turned and polished to tenths. There is at least as much art in learning to apply a micrometer to get repeatable, and presumably accurate readings. Do they ask us to demonstrate this ability. No! What about digital calipers and such. My reaction is anyone who uses a caliper to measure a bore 'accurately' doesn't know anything about measuring a bore accurately. I figure I will humor the guy by buying a set of gauge blocks, but that is about it. What, if anything, do you guys who are in some ISO 9000 program do to keep the inspectors happy. Do you sign the record of calibration in your own blood? Along with the gage control, you'll also need a written quality manual, some sort of material control, a system to handle non-conformaces, and a corrective action system. Once you've got all of that done, your almost ISO certified yourself. Your customer wants you to do this so that he does not have to inspect everything that he recieves from you. He will have that in his quality manual. Ask to see what he has for qualified and non-qualified vendors. There's more to it than just gage control. It's much easier for us to deal with a qualified vendor because we don't have to check anything. When I was out doing vendor qualification visits, usually it took 3 of us about 4 hours to do a machine shop. If you're ISO certified, it's done by fax. JRIt creates level on top of level of white collar workers and paper work.Stay away from anything requiring ISO. It will increase costs and may not improve quality..The gage blocks may help, if you have them standardized on a schedule. But then there will be the issue of measuring environment.The ISO folks will be just as happy as if you shipped ones that were not consistently broken.The navy had a QA handbook that devoted 165 pages to doing the paperwork and 1 page on the proper use of a micrometer, jibberish.If your policy says that all gages, mics, calipers etc etc.If your policy states that all gages and mics in the shop are uncontrolled and uncalibrated and only the one mic and one caliper in the office are used for acceptance, your still good, but your life is going to be a lot easier. Basically say what you are going to do, then do it. Don't tie yourself down with all kinds of controlled documents and excessive forms. In a machine shop a small quality manual and a few forms should suffice, now if you really like writing procedures and having people fill out forms every time they change an insert, fine, but its just a flat out waste, unless of course your trying to justify your job.Download a copy of a Qc manual in pdf or word form. Change the names ect. Get a set of gauge blocks with the NIST form. Set up a calibration form. Calibrate your instruments based upon usage, and accuracy required. If you need to pass an inspection for a vendor, make sure you go back and back date your calibration reports.:rolleyes: Doug.Bottom line - I would never, ever, ever ever do it again. When cleaning the shop up after everybody had been laid off I could not believe the amount of paperwork the ISO system generated. Customers who said it would be nice to have ISO kept on doing what they always did; go to the low bidder. They did not want to pay they higher prices to finance the additional overhead. I know of companies who had it and dumped it.Funny thing also is that they don't say anything about the quality of the measuring tool. I worked in a place that was ISO about 3 years ago. They had a room where they kept the calibrated equipment. Most of it was cheap chinese tools. No matter how many stickers of calibration they had on them, nobody really trusted them. Another factor is that if your tools are calibrated in a climate controled room at 68 degress, but then used on a shop floor that isn't temp controled and that may be off by many degrees. The calibration is wrong. That they also don't understand. I can see the point in sending certain inspection tools to be calibrated. Like ring gages, maybe once a year or after so many times they've been used. But sending dial calipers to be calibrated is ridiculous. Might as well send your C-clamps and Vise-Grips along with it.It seems more suited for production shops. Yearly calibrations are expensive, when it involves lots of gages. Sets of pin gages, jo blocks, etc wind up costing quite a bit to get calibrated every year. I agree on keeping the minimum number of tools in the calibration system.I made sure I got the gauge blocks with the traceability certificate I always wanted a set anyways. Our participation in this program would be limited. The motor rewind shop will be the one with the dumpsters full of paper, we'll just help them fill it, if they get as much work as they hope because of this. We'll be charging extra for their paperwork of course. I'm not against some kind of a chart to record the dates our measuring stuff was checked. We often check mics anyways, only we don't currently record that we did it. I'm a bit puzzled about how to identify each measuring tool without defacing it, and of course, a silly tag would be in the way and could not be relied upon if it just lies in the container. Do I have to take a crude engraver to scratch numbers on everything?All our tape measurers are certified, we asked how they certify them. They give them to a secretary who knows nothing about this stuff, she checks the first foot and IF they all agree then she puts the sticker on. We asked her how she calibrates our 100' tapes and she said that if the first foot is then they probably made the rest ok. 5 bosses-5 worker bees. Somehow we ain't making money!You can write the calibration any way you want to. As long as you have a standard and log that it was used per the timre table you state you are fine. This means you will use this hum of steel scrap as a guage block and keep it stored in the bottom of the lakle between uses. It will be fished out once a year and and used in a temperature controlled romm at X degrees to check these tools. No mention of cleaning the rust need be used as long a syou do not clean it between uses. Bill D.Yes, the procedure you suggest is, well, stupid. But, it is a DOCUMENTED stupidity, and as such, can easily be audited, identified, the company using it eliminated from the vendor list, etc, etc. The folks to worry about are the ones with all the right stuff, that don't do what they should.I said I would refuse to let this bozo mess with my stuff so they said fine we'll buy all the tools you need and you can take yours home. I told them I would be leaving along with my tools if that ever happened. Haven't heard anything about it since, but I'm sure it's coming. MarcPractical Machinist is the easiest way to learn new techniques, get answers quickly and discuss common challenges with your peers. Register for the world?s largest manufacturing technology forum for free today to stay in the know. Learn more about us. All rights reserved. Register today. To learn more, please refer to the cookie policy. In case of sale of your personal information, you may opt out by sending us an email via our Contact Us page. To find out more about the categories of personal information collected and the purposes for which such information will be used, please refer to our privacy policy. You accept the use of cookies or other identifiers by closing or dismissing this notice, by scrolling this page, by clicking a link or button or by continuing to browse otherwise. Open Access is an initiative that aims to make scientific research freely available to all. To date our community has made over 100 million downloads. It’s based on principles of collaboration, unobstructed discovery, and, most importantly, scientific progression. As PhD students, we found it difficult to access the research we needed, so we decided to create a new Open Access publisher that levels the playing field for scientists across the world. How? By making research easy to access, and puts the academic needs of the researchers before the business interests of publishers. Our authors and editors We are a community of more than 103,000 authors and editors from 3,291 institutions spanning 160 countries, including Nobel Prize winners and some of the world’s most-cited researchers. Publishing on IntechOpen allows authors to earn citations and find new collaborators, meaning more people see your work not only from your own field of study, but from other related fields too. Content Alerts Brief introduction to this section that descibes Open Access especially from an IntechOpen perspective How it works Manage preferences Contact Want to get in touch. Contact our London head office or media team here Careers Our team is growing all the time, so we’re always on the lookout for smart people who want to help us reshape the world of scientific publishing. Generally, the activity constitudes the process of establishing (determining, formulating, and issuing) and implementing standards. Thus, standards are the perfect result of a standardization activity and inside the context of quality systems consist of quality documents or documents related to the quality system. High levels of quality are important to accomplish Company business objectives. Quality, a source of competitive benefit, should stay a symbol of Company products and services. High quality is not an additional value; it is an important elemantary necessity. Each employee in all organizational units is responsible for guaranteeing that their work processes are effective and continually getting better. Top management should provide the training and an appropriate motivating environment to support teamwork both inside and across organizational units for employees to advance processes. Ultimately, everyone in an institution is responsible for the quality of its products and services. An institution in the role of a sponsor of clinical trials can best achieve its business objectives by establishing and managing robust quality systems with their integral quality documents including standard operating procedures (SOPs) ( Manghani, K. 2011 ). The Quality Management system must evolve by trial and error, with enlarging experience, by group discussions and with changing understanding. In the beginning, attention will be focused on basic operational SOPs, afterwards moving to record keeping (as more and more SOPs are issued) and filling gaps as practice admits missing links in the chain of Quality Assurance. Essentially problems will turn up. One way to react to them is to talk with people in other laboratories who have faced similar problems. It should not be forgotten that Quality Management is a tool rather than a goal. The goal is quality performance of the laboratory. The philosopher Kant saw autonomy as self-government originning from morality, with morality proceeding from knowledge and self-discipline. Necessitated SOP use will be absolutely related to the sense of self-determination experienced by workers. Worker participation in SOP advancenment and clarification controls the affiliation between required SOP use and the sense of self-determination experienced by workers. Standard Operating Procedures (SOP) is a process document that describes in detail the way that an operator should perform a given operation. SOPs involve the purpose of the operation, the equipment and materials required, how to perform the set-up and operations required for the process, how to perform the maintenance and shutdown operations carried out by the worker, a description of safety issues, trouble-shooting, a list of spare parts and where to find them, illustrations, and checklists. The SOP is one of many process documents which is needed for consistent operation of a given process, with other documents involving process flow charts, material specifications, and so forth. The purpose of SOPs today is to guarantee that all workers are performing tasks in the same way, which is a needed for condition to get expected output from the process. When all workers perform their tasks constantly, it becomes possible to run controlled experiments to test the impact of changing various process parameters. When a process change is shown to improve process performance, SOPs are updated and workers are trained to the new procedures. All over the process, it is adorable to involve workers in SOP development and to praise worker ideas for the SOP improvement. For constant organizational advance, organized processes need to be constantly improved, hence necessitating ideas from those workers using those procedures. Ideas are not creative simply because they deviate from organized knowledge; ideas are creative when they are novel and suitable to the task at hand. Workers may have many ideas; nevertheless, what they choose to do with their ideas will depend on various organizational and individual-difference factors. Furthermore, Spreitzer argued and empirically established that an antecedent condition to innovation (i.e. creativity) and effectiveness is intrinsic motivation ( De Trevil et al. 2005 ). Advertisement 2. Overview The quality documents constitudes of Company policies, quality management plan, SOPs, working instructions, conventions, guidelines, forms, templates, logs, tags and labels. They are organized by consensus and approved by a nominated body and they provide for common and repeated use, rules, guidelines or characteristics for activities or their results with a view to promote transparency, consistency, reproducibility, interchangeability and to facilitate communication. The hierarchy and types of quality documents relevant to quality systems will depend upon Company business objectives and business model. SOPs are Level 2 quality documents and, along with other related quality documents, guarantee the efficacy and effectiveness of quality systems ( Manghani, K. 2011 ). Standard operating procedures (SOPs) are a vital component in any quality management system ( Hattamer-Apostel, R. 2001 ). Every good quality system is based on its Standard Operating Procedures (SOPs) ( Saxena ). The advancement and use of SOPs are a necessary part of a successful quality system as it supplies individuals with the information to carry out a job adequately, and aids precision in the quality and integrity of a product or end-result ( United States Environmental Protection Agency, 2007 ). They assign all processes involved in an organization ( Frank, D. 2010 ).