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ford escape mazda tribute automotive repair manual 2001 2012 author mike stubblefield published on october 2013

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ford escape mazda tribute automotive repair manual 2001 2012 author mike stubblefield published on october 2013Learn more - opens in a new window or tab This amount is subject to change until you make payment. For additional information, see the Global Shipping Programme terms and conditions - opens in a new window or tab This amount is subject to change until you make payment. For additional information, see the Global Shipping Programme terms and conditions - opens in a new window or tab This amount is subject to change until you make payment. If you reside in an EU member state besides UK, import VAT on this purchase is not recoverable. For additional information, see the Global Shipping Programme terms and conditions - opens in a new window or tab Delivery times may vary, especially during peak periods and will depend on when your payment clears - opens in a new window or tab. Learn More - opens in a new window or tab Learn More - opens in a new window or tab Learn More - opens in a new window or tab Learn More - opens in a new window or tab Learn More - opens in a new window or tab See the seller's listing for full details. Buyers Contact Information. All buyers must have up to date address and contact number, this will allow us to deal with problems and resolve any issues, negative feedback received where we are unable to contact the buyer due to incorrect or incomplete information will be removed. Despatch Time. We endeavour to send all items out within 1 (One) working day from receipt of payment for goods, payment received in full including any shipping handling charge. Delivery Service. Item's between 2-20kg and in the mentioned postcodes there will be a surcharge of ?15. (so if postage show ?7.99 the postage will be ?22.99). Delivery Time. We try to get all items to the buyer within 3 (Three) working days from the time of payment in full being received, on occasions there are delays out of our control. Out Of Stock. In some cases the item may be stock errors. In this situation a member of staff will contact you and inform you of any delay.http://faurerom.com/userfiles/ferguson-set-top-box-manual.xml

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If a refund is requested at this point by you (The buyer) it will be granted and refunded in full to include any delivery charges. Returns. We will accept returns from you for items not required. All cancellations of an order must be made in writing (via email or by letter) with cancellation date no later than 7 days after the date of delivery of your item. We do not accept cancellation of orders 7 days after date of delivery of goods. Returns are your (The Buyer) responsibility and any costs incurred for returning are to be paid by you and are not reimbursable. We would advise that all items are returned in a traceable manner.We will refund as soon as possible but no later than 30 days from the date of cancellation being received or 7days after proof has been received which ever is the greatest. We request that all items be returned in the same packaging as dispatched we understand this is sometimes not possible but if you could kindly put any original packaging in the return box. This does not affect your statutory rights. You're covered by the eBay Money Back Guarantee if you receive an item that is not as described in the listing. Find out more about your rights as a buyer - opens in a new window or tab and exceptions - opens in a new window or tab. Contact the seller - opens in a new window or tab and request a postage method to your location. Please enter a valid postcode. Please enter a number less than or equal to 0. We may receive commission if your application for credit is successful. Terms and conditions apply. Subject to credit approval. We may receive commission if your application for credit is successful. All Rights Reserved. User Agreement, Privacy, Cookies and AdChoice Norton Secured - powered by DigiCert. Learn more - opens in a new window or tab This amount is subject to change until you make payment.http://agrilaui.com/userfiles/ferguson-tea-20-manual.xml For additional information, see the Global Shipping Programme terms and conditions - opens in a new window or tab This amount is subject to change until you make payment. If you reside in an EU member state besides UK, import VAT on this purchase is not recoverable. For additional information, see the Global Shipping Programme terms and conditions - opens in a new window or tab Estimated delivery dates - opens in a new window or tab include seller's dispatch time, and will depend on postal service selected. Delivery times may vary, especially during peak periods. Learn More - opens in a new window or tab Learn More - opens in a new window or tab Learn More - opens in a new window or tab Learn More - opens in a new window or tab Learn More - opens in a new window or tab See the seller's listing for full details. You're covered by the eBay Money Back Guarantee if you receive an item that is not as described in the listing. Find out more about your rights as a buyer - opens in a new window or tab and exceptions - opens in a new window or tab. Contact the seller - opens in a new window or tab and request a postage method to your location. Please enter a valid postcode. Please enter a number less than or equal to 34. We may receive commission if your application for credit is successful. Terms and conditions apply. Subject to credit approval. We may receive commission if your application for credit is successful. All Rights Reserved. User Agreement, Privacy, Cookies and AdChoice Norton Secured - powered by DigiCert. This is not generic repair information unless specifically indicated. This manual includes all the instructions, diagrams, Illustrations, wiring diagrams and specifications needed to repair and maintain your vehicle yourself at home. Everything you need in an easy-to-use PDF Manual.http://www.statcardsports.com/node/11085 No more thumbing through books to find what you need, all the pages are printable, so simply print the pages you require and take them to your vehicle while you work, then throw them away when you are finished. No more grease damaged manuals. If you prefer to have a physical copy, you could print the entire manual and keep it in a ring binder or similar file folder. Covers the following information in detail: General Information Vehicle Identification Lubricants and Lubrication Periodic Maintenance Suspension Final Drive Brakes Cooling System Electrical Systems Wiring Engine Fuel System Clutch Gearbox Tyres and Wheels Frame and Bodywork Special Tools Torque Settings Troubleshooting SAVE POUNDS Repairing and Maintaining your vehicle yourself at home. We only sell genuine manuals that are professionally indexed and produced. Thank You For Your Interest. We do it ourselves to help you do-it-yourself, and whatever your mechanical ability, the practical step-by-step explanations, linked to over 900 photos, will help you get the job done right. Regular servicing and maintenance of your Yamaha FZS600 Fazer can help maintain its resale value, save you money, and make it safer to ride. Something went wrong. Looks like this page is missing. If you still need help, visit our help pages. All Rights Reserved. User Agreement, Privacy, Cookies and AdChoice Norton Secured - powered by DigiCert. Touch device users, explore by touch or with swipe gestures. It is a complete trouble-free manual and comprises of each and every part of the car (in and out). Name it and you have it in the manual. The bit by bit instructions given in the manual will provide you all the technical repair information for reconditioning your car. This manual is identical to the ones used in the repair shops. The manual includes pictures and easy to follow directions on what tools are needed and how the repair is performed. The manual includes pictures and easy to follow directions on what tools are needed and how the repair is performed. The manual includes pictures and easy to follow directions on what tools are needed and how the repair is performed. The manual includes pictures and easy to follow directions on what tools are needed and how the repair is performed. All models, and all engines are included. This manual very useful in the treatment and repair. The manual includes pictures and easy to follow directions on what tools are needed and how the repair is performed. All models, and all engines are included. This manual very useful in the treatment and repair. The manual includes pictures and easy to follow directions on what tools are needed and how the repair is performed. The manual includes pictures and easy to follow directions on what tools are needed and how the repair is performed. The manual includes pictures and easy to follow directions on what tools are needed and how the repair is performed. The manual includes pictures and easy to follow directions on what tools are needed and how the repair is performed. The manual includes pictures and easy to follow directions on what tools are needed and how the repair is performed. Online for over 12 years, Tradebit is the best place to find files like music, video tutorials, repair manuals, and more. If you're curious about how much our users love Tradebit, read reviews from real buyers. And by having access to our ebooks online or by storing it on your computer, you have convenient answers with Yamaha Fzs600 1997 2004 Repair Service Manual. To get started finding Yamaha Fzs600 1997 2004 Repair Service Manual, you are right to find our website which has a comprehensive collection of manuals listed. Our library is the biggest of these that have literally hundreds of thousands of different products represented. I get my most wanted eBook Many thanks If there is a survey it only takes 5 minutes, try any survey which works for you. It's your number one source for repair and service information. They are specifically written for the do-it-yourselfer as well as the experienced mechanic. Dwonload Service Repair Manual for Yamaha Fzs600 Fazer 1998 1999 2000 2001 2002 2003 2004 With this professional quality highly detailed service repair manual, you will be able to work on your bike with the best resources available, which will not only save you a lot of money in repair bills but will also help you to look after your vehicle. Any reproduction or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Comprehensive explanations of all installation, removal,disassembly, assembly, repair and inspection procedures are laid out with the individual steps in sequential order. 1 The manual is divided into chapters. Symbols 1 to 9 indicate the subject of each chapter. General information Specifications Periodic inspection and adjustment Engine Cooling system Carburetor(-s) Chassis Electrical system Troubleshooting Symbols indicate the following. Serviceable with engine mounted Filling fluid Lubricant. EB100020 MODEL CODE The model code label 1 is affixed to the frame. This information will be needed to order spare parts. EB102010 REPLACEMENT PARTS 1. Use only genuine Yamaha parts for all re- placements. Use oil and grease recom- mended by Yamaha for all lubrication jobs. Other brands may be similar in-function and appearance, but inferior in quality. Use only the appropriate special tools as this will help prevent damage caused by the use of inappropriate tools or improvised techniques. When placing an order, refer to the list provided below to avoid any mistakes. Tight- ening torque specifications for special components or assemblies are provided for each chapter of this manual. D Pass the reservoir tank over flow hose, fuel tank breather hose and fuel tank drain hose. If followed, these preventive maintenance procedures will ensure more reliable vehicle opera- tion, a longer service life and reduce the need for costly overhaul work. This information applies to ve- hicles already in service as well as to new vehicles that are being prepared for sale. NOTE: S The air filter needs more frequent service if you are riding in unusually wet or dusty areas. NOTE: S Valve clearance adjustment should be made on a cold engine, at room tempera- ture. S When the valve clearance is to be mea- sured or adjusted, the piston must be at top dead center (TDC) on the compression stroke. NOTE: TDC on the compression stroke can be found when the camshaft lobes are turned away from each other. S Since valve pads of various sizes are origi- nally installed, the valve pad number must be rounded in order to reach the closest equivalent to the original. NOTE: S Apply molybdenum disulfide grease to the valve pad. S Lubricate the valve lifter with molybdenum disulfide oil. S The valve lifter must turn smoothly when rotated by hand. Install: S cylinder head cover S spark plugs Bolt (cylinder head cover): 10 Nm (1.0 mSkg) Spark plug: 13 Nm (1.3 mSkg) EB303010 SYNCHRONIZING THE CARBURETORS NOTE: Prior to synchronizing the carburetors, the valve clearance and the engine idling speed should be properly adjusted and the ignition timing should be checked. NOTE: After each step, rev the engine two or three times, each time for less than a second, and check the synchronization again. Make sure that all connections are tight and free of corrosion. NOTE: Insufficient compression pressure will result in a loss of performance. 1. Check: S valve clearance Out of specification ! Adjust. Refer to “ADJUSTING THE VALVE CLEARANCE”. API standard ! SAE 10W-30 SE or higher grade SAE 10W-30 ACEA standard. G4 or G5 CAUTION:. Oil filter wrench 90890-01469 b. Apply a thin coat of engine oil onto the O- ring 3 of the new oil filter cartridge. CAUTION: Make sure that the O-ring 3 is positioned correctly in the groove of the oil filter car-. Add the recommended engine oil to the proper lev- 2. Start the engine, warm it up for several min- utes, and then turn it off. S Place the motorcycle on a suitable stand. S Make sure that the motorcycle is upright. 2. Remove: S side cover (right) 3. There- fore, do not remove the radiator cap when the engine is hot. Install: S coolant reservoir cap 14. Start the engine, warm it up for several min- utes, and then turn if off. 15. A soft or spongy feeling in the brake ped- al can indicate the presence of air in the brake system. Other brake fluids may cause the rub- ber seals to deteriorate, causing leak- age and poor brake performance. S Refill with the same type of brake fluid that is already in the system. CAUTION: A drive chain that is too tight will over- load the engine and other vital parts, and one that is too loose can skip and dam- age the swingarm or cause an accident. Wheel axle nut 117 Nm (11.7 mSkg) Locknut 16 Nm (1.6 mSkg) EB304100 LUBRICATING THE DRIVE CHAIN The drive chain consists of many interacting parts. Front tire Manufacturer Size. Damaged cable sheaths may cause the cable to corrode and interfere with its movement. Therefore, always follow these preven- tive measures: S Wear protective eye gear when han- dling or working near batteries. Therefore, the charge of the battery has to be checked by measuring the voltage at the battery terminals. S Make sure that the battery vent is free of obstructions. S Never remove the MF battery sealing caps. S Do not use a high-rate battery charger. They force a high-amperage current into the battery quickly and can cause battery overheating and battery plate damage. Voltage should be measured 30 minutes after the machine is stopped. Connect a charged and NOTE: AMP meter to the battery Set the charging voltage at 16 X 17 V. Voltage should be measured 30 minutes after the machine is stopped. Connect a charger and AMP meter to the battery and start charging. Clean with a wire brush. Left headlight 2 ! Headlight beam Direction moves to the right. ! Headlight beam Direction moves to the left. Right headlight 4 ! Headlight beam Direction. Bolt 1 55 Nm (5.5 mSkg) Bolt 2. Spark plug Magneto cover Timing chain guide (upper) Timing chain tensioner assembly. Measure the cam- shaft journal diameter. Camshaft-journal-to- camshaft-cap clearance 0.08 mm a. Install the camshaft into the cylinder head (without the dowel pins and camshaft caps). b. Position a strip of Plastigauge 1 onto the camshaft journal as shown. Replace the timing chain tensioner housing. 3. Check: S cap bolt 1 S copper washer 2 S ball 3 S spring 4 S ball 5. Camshaft cap bolt 10 Nm (1.0 mSkg) 4. Install: S intake camshaft sprocket S exhaust camshaft sprocket a. Timing chain tensioner bolt 10 Nm (1.0 mSkg) d. Install the springs 3, washer 2, and cap bolt 1. Cap bolt 20 Nm (2.0 mSkg) 7. Turn: S crankshaft (several full turns counterclockwise) 8. Camshaft Refer to “CAMSHAFT”section.After all of the nuts are fully loosened, re- move them. Cylinder head Refer to “CYLINDER HEAD” section. Valve lifter Adjusting pad Valve cotters Upper spring seat. NOTE: Before removing the internal parts of the cylinder head (e.g., valves, valve springs, valve seats), make sure that the valves properly seal. Replace the valve guide. Grind the valve face. S valve stem end Mushroom shape of diameter larger than the body of the valve stem. Replace the valve. 5. Measure: S valve margin thickness a Out of specification. Replace the valve. Replace the valve spring. Valve spring free length (intake and exhaust) Spring 40.09 mm (Limit 37.5 mm) 2. Replace the camshaft case and camshaft caps as a. CAUTION: Hitting the valve tip with excessive force could damage the valve. 6. Cylinder head Refer to “CYLINDER HEAD” section. Water jacket joint O-ring Cylinder Cylinder gasket Refer to “INSTALLING THE PISTON AND Dowel pin. Replace the piston ring. Replace the piston pin.Drain the engine oil Refer to “CHANGING THE ENGINE OIL” section in chapter 3. Clutch cover Clutch cover gasket Dowel pin. Compression spring Pressure plate Short clutch push rod O-ring Ball Long clutch push rod Refer to “INSTALLING THE CLUTCH”. Thrust washer Refer to “INSTALLING THE CLUTCH” section. Clutch housing Refer to “INSTALLING THE CLUTCH”. Universal clutch holder 3 90890-04086 3. Replace the clutch springs as a set. 2. Measure: S clutch spring free length a Out of specification. Replace the clutch springs as a set. Replace the clutch boss. NOTE: Pitting on the clutch boss splines will cause erratic clutch operation.Universal clutch holder 90890-04086 3. Bend the lock washer 3 tab along a flat side of the nut. Oil pump Refer to “OIL PUMP” section. Drive sprocket cover Refer to “REMOVING THE ENGINE” section. Collar Shift shaft Shift lever spring Refer to “INSTALLING THE SHIFT Stopper lever. Woodruff key For installation, reverse the removal procedure. After all of the bolts are fully loosened, remove them. 2. S When installing the AC magneto rotor, make sure that the woodruff key is properly seated in the key way of the crankshaft. Clutch Refer to “CLUTCH” section. Oil pump assembly Refer to “INSTALLING THE OIL PUMP” Oil pump gasket section. Oil pump shaft assembly Oil pump cover Washer. After all of the bolts are fully loosened, remove them. Replace the oil nozzle. NOTE: Align the projection a on the oil pump shaft with the slot b on the water pump shaft. S Lubricate the oil level switch’s O-ring with engine oil. Oil pan bolt 12 Nm (1.2 mSkg) Oil level switch bolt 7 Nm (0.7 mSkg) 4-53. Engine Refer to “REMOVING THE ENGINE” section. Oil jet O-ring For assembly, reverse the disassembly procedure. After all of the bolts are fully loosened, remove them. Do not apply sealant to within 2 X 3 mm of the crankshaft journal bearings. S Tighten the bolts in increasing numerical order. A Upper crankcase B Lower crankcase M8 bolt. Disassembly the crankcase Refer to “CRANKCASE” section.Refer to “INSTALLING THE Connecting rod bolt CONNECTING RODS” section.To obtain the correct crank- shaft journal-to-crankshaft-journal-bear- clearance prevent engine damage, the crankshaft journal bearings must be installed in their original posi- tion. Crankcase bolt 24 Nm (2.4 mSkg) 12 Nm (1.2 mSkg) A Upper crankcase B Lower crankcase NOTE: Lubricate the crankcase bolt threads (M8) and (M6) with engine oil. g. S Apply molybdenum disulfide grease onto the bolts, threads, and nut seats. S Make sure that the “Y” mark c on the con- necting rod faces towards the left side of the crankshaft. CAUTION: Tighten the connecting rod bolts using the plastic-region tightening angle meth-. S Be sure to install each crankshaft journal upper bearing in its original place. Disassembly the crankcase Refer to “CRANKCASE” section. Main axle assembly Refer to “INSTALLING THE Circlip TRANSMISSION” section. Bearing Bearing Drive axle assembly Refer to “INSTALLING THE Circlip TRANSMISSION”. Replace the main axle. Main axle runout limit 0.02 mm 2. Measure: S drive axle runout (with a centering device and dial gauge Out of specification. Replace the drive axle. Replace the shift fork. 2. Damage ! Repair or replace. NOTE: Straighten any flattened fins with a thin, flat- head screwdriver. 2. Repair or replace any faulty part. a. Thermo switch (fan motor) Thermo switch (engine temperature) Thermostat housing cover Refer to “ASSEMBLING THE O-ring THERMOSTAT”. Drain the coolant Refer to “CHANGING THE COOLANT” section in chapter 3. Shift arm, drive chain cover Refer to “REMOVING THE ENGINE”. EB503032 CHECKING THE WATER PUMP 1. Check: S water pump housing cover S water pump housing 1 S impeller 2 2. S Before installing the water pump housing, apply a thin coat of lithium soap base grease onto the O-ring. 2. NOTE: Throttle position sensor lead Air filter joint screw Disconnect the coupler.Piston valve Needle kit Float chamber Float chamber gasket. Starter plunger kit For assembly, reverse the disassembly procedure. CAUTION: S Before assembling the carburetors, wash all of the parts in a petroleum- based solvent. S Always use a new gasket. 1. Install: S O-ring (New) S washer S pilot screw spring. Adjust Fuel level (above the float chamber mating surface) 4.5 mm a. Stand the motorcycle on a level surface. b. Place the motorcycle on a suitable stand to ensure that the motorcycle is standing straight up. S When installing the throttle position sen- sor, adjust its angle according to the RPM which is displayed on the tachometer. NOTE: After reconnecting the throttle position sen- sor coupler, the tachometer switches to the throttle position sensor adjustment mode. d. Loosen the throttle position sensor screws 1. Oil seal Bearing Spacer Bearing For assembly, reverse the disassembly prodedure. Securely support the motorcycle so that there is no danger of it falling over. NOTE: Place the motorcycle on a suitable stand so that the front wheel is elevated. Correct the brake disc deflection or replace the brake disc. S Adjust the front wheel static balance with the brake discs installed. 1. Brake caliper Washer Wheel axle. Oil seal Bearing Collar Bearing For assembly, reverse the disassembly procedure. Securely support the motorcycle so.NOTE: Place the motorcycle on a suitable stand so that the rear wheel is elevated. Replace the rear wheel sprocket. S Adjust the rear wheel static balance with the brake disc and rear wheel drive hub installed. Brake caliper Brake pads clip Brake pad pin Refer to “REPLACING THE FRONT Brake pad spring BRAKE PADS”. Tehrefore, always follow these preven- tive measures: S Never disassemble brake components unless absolutely necessary. S If any connection on the hydraulic brake system is disconnected, the en- tire brake system must be disas- sembled, drained, cleaned, properly filled, and bled after reassembly. Replace the brake pads as a set. Brake pad wear limit 0.5 mm 5. Add the recommended brake fluid to the proper level. Blow out with compressed air. S Never use solvents on internal brake components. Therefore, always clean up any spilt brake fluid immediately. 3. Bleed: S brake system Refer to “BLEEDING THE HYDRAULIC BRAKE SYSTEM” in chapter 3. 4. Check: S brake fluid level Below the minimum level mark a. Add the recommended brake fluid to the proper. Other brake fluids may cause the rubber seals to deteriorate, causing leakage and poor brake performance. S Refill with the same type of brake fluid that is already in the system. Mixing brake fluids may result in a harmful chemical reaction, leading to poor brake performance. Drain the brake fluid Union bolt Refer to “ASSEMBLING AND Copper washer INSTALLING THE FRONT BRAKE Brake hose. Brake pad Bleed screw kit Brake caliper piston Refer to “DISASSEMBLING THE FRONT Dust seal. Drain the brake fluid Union bolt Refer to “ASSEMBLING AND Copper washer INSTALLING THE REAR BRAKE Brake hose. Bleed screw kit Brake caliper piston Refer to “DISASSEMBLING THE REAR. NOTE: Before disassembling either brake caliper, drain the brake fluid from the entire brake system. 1. Remove: S union bolt 1 S copper washers 2 S brake hose 3 NOTE:. Replace the brake cali- per. Blow out with compressed air. Add the recommended brake fluid to the proper level. Brake caliper pad pin 10 Nm (1.0 mSkg) Brake caliper bolt 40 Nm (4.0 mSkg) Add the recommended brake fluid to the proper level. Refer to “CHECKING THE BRAKE FLUID LEVEL” in chapter 3. 7. Check: S brake pedal operation Soft or spongy feeling. Bleed the brake system. Front wheel Refer to “FRONT WHEEL AND BRAKE DISCS”. Cap bolt O-ring Spacer Washer Front fork spring Refer to “ASSEMBLING THE FRONT Dust seal FORK LEGS”. For assembly, reverse the disassembly procedure. 7-42. Securely support the motorcycle so that there is no danger of it falling over. NOTE: Place the motorcycle on a suitable stand so that the front wheel is elevated. S Make sure that the oil levels in both front fork legs are equal. S Uneven oil levels can result in poor handling and a loss of stability. Front fork leg oil level a (from the top of the inner tube, with. S After filling, slowly pump the front fork leg up and down to distribute the fork oil. 9. Install: S spring 1 S spring seat 2 S spacer 3 S cap bolt NOTE:. Master cylinder bracket Master cylinder assembly Throttle cable housing cover Handle bar switch (right) Throttle cable housing. Upper handlebar holder Refer to “INSTALLING THE Handle bar HANDLEBAR”. Securely support the motorcycle so that there is no danger of it falling over. 2. Remove: S throttle cable housing 1 S throttle grip 2 NOTE: While removing the throttle cable housing, pull back the rubber cover 3. Securely support the motorcycle so that there is no danger of it falling over. 2. Install: S handlebar 1 S upper handlebar holders 2 23 Nm (2.3 mSkg) CAUTION: S First, tighten the bolts on the front side a of the handlebar holder, then on the. NOTE: S Align the projection a on the throttle cable housing with the hole b in the handlebar. Ball bearing For installation, reverse the removal procedure. Securely support the motorcycle so that there is no danger of it falling over. 2. Remove: S upper ring nut S lower ring nut 1 NOTE: Hold the lower ring nut with the exhaust and steering nut wrench 2, then remove the up-. CAUTION: If the bearing race is not installed proper- ly, the steering head pipe could be dam- aged. Before handling the rear shock absorber, read and make sure you understand the following information. The manufacturer cannot be held responsible for property damage or personal injury that may re- sult from improper handling of the rear shock absorber. Securely support the motorcycle so that there is no danger of it falling over. NOTE: Place the motorcycle on a suitable stand so that the rear wheel is elevated. Replace the rear shock absorber assembly. S rear shock absorber oil leaks. Replace the rear shock absorb- er assembly. EB707111 REMOVING THE SWINGARM 1. Stand the motorcycle on a level surface. Securely support the motorcycle so that there is no danger of it falling over. Bends ! Replace. Do not attempt to straighten a bent pivot shaft. Replace the drive chain. Ten-link drive chain section limit (maximum) 150 mm NOTE: S While measuring the ten-link section, push down on the drive chain to increase its ten- sion. Replace the drive chain sprockets as a set. Bent teeth ! Replace the drive chain sprockets as a set. Replace the switch component if any of the com- binations does not produce the correct reading. Pocket tester: 90890-03112 NOTE:. Poor connection, fault. Repair or replace. S Check the spark plug gap. Refer to “SPARK LUG INSPECTION” in CHAPTER 3. INCORRECT Spark plug gap: 0.7 X 0.8 mm. S Check if the spark plug cap has the speci- OUT OF SPECIFICATION fied resistance. CONTINUITY EB802018 8. Engine stop switch S Disconnect the right handlebar switch cou- pler from the wire harness. If the engine stop switch is on “RUN” and the main switch is on “ON” (both switches are closed), the starter motor can op- erate only if. Start switch 5. Refer to “CIRCUIT DIAGRAM”. Properly connect the starting system. 8-21. Starter motor Starter motor lead Reverse the removal procedure for installation. Starter motor disassembly Disassembly the parts in order. Front bracket Washers Rear bracket. Replace as a set. Brush spring force: 780 X 1,020 g 3. Replace the starter motor. Commutator wear limit: 27 mm 6. Measure: S Mica undercut a Out of specification. Scrape the mica to the proper measurement using a hacksaw blade which has been grounded to fit the commutator. S Connect the pocket tester (DC 20 V) to the battery.