electrical submersible pumps manual design operations and maintenance by gabor takacs
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electrical submersible pumps manual design operations and maintenance by gabor takacsHowever, due to transit disruptions in some geographies, deliveries may be delayed.There’s no activationEasily readNew content on gas handlers, permanent magnet motors, and newly designed stage geometries are all included. Flowing from basic to intermediate to special applications, particularly for harsh environments, this reference also includes workshop materials and class-style examples for trainers to utilize for the newly hired production engineer. Other updates include novel pump stage designs, high-performance motors and temperature problems and solutions specific for high temperature wells. Selecting the correct pump and operating it properly are essential for consistent flow from production wells. Despite this, there is not a dedicated go-to reference to train personnel and engineers. This book keeps engineers and managers involved in ESPs knowledgeable and up-to-date on this advantageous equipment utilized for the oil and gas industry. He has more than 35 years of teaching and consulting experience in the production engineering field. He was acting director of the Petroleum Engineering program at The Petroleum Institute in Abu Dhabi, UAE from 2007 to 2010, and taught at Texas Tech University from 1988 to 1989. He is also currently a technical editor for an oil and gas journal, and received the Society of Petroleum Engineers Distinguished Lecturer award for 1995-96. Gabor regularly teaches short courses internationally and is a well-known consultant and instructor on production engineering and artificial lift topics. Gabor earned an MS and PhD degree in petroleum engineering, both from the University of Miskolc. New content on gas handlers, permanent magnet motors, and newly designed stage geometries are all included. Despite this, there is not a dedicated go-to reference to train personnel and engineers.We value your input. Share your review so everyone else can enjoy it too.Your review was sent successfully and is now waiting for our team to publish it.http://radiantnepal.com/userfiles/dazzle-video-creator-150-manual.xml
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Reviews (0) write a review Updating Results If you wish to place a tax exempt orderCookie Settings Thanks in advance for your time. The 13-digit and 10-digit formats both work. Please try again.Please try again.Please try again. Used: GoodBook has minor cosmetic defects (such as marks, wears, cuts, bends, or crushes) on the cover, spine, pages, or dust cover. Books with supplemental accessories may not be guaranteed. Speedy shipping directly from Amazon.Something we hope you'll especially enjoy: FBA items qualify for FREE Shipping and Amazon Prime. Learn more about the program. However, if not properly maintained and operated, they could quickly become an expensive nightmare. The first book devoted to the design, operation, maintenance, and care, Electrical Submersible Pumps Manual delivers the tools and applicable knowledge needed to optimize ESP performance while maximizing of run life and the optimization of production. The prefect companion for new engineers who need to develop and apply their skills more efficiently or experienced engineers who wish further develop their knowledge of best practice techniques, this manual covers basic electrical engineering, hydraulics and systems analysis before addressing pump components such as centrifugal pumps, motors, seals, separators, and cables. In addition, the author includes comprehensive sections on analysis and optimization, monitoring and trouble-shooting, and installation design and installation under special conditions. Then you can start reading Kindle books on your smartphone, tablet, or computer - no Kindle device required. In order to navigate out of this carousel please use your heading shortcut key to navigate to the next or previous heading. Register a free business account He has more than 35 years of teaching and consulting experience in the production engineering field. Gabor earned an MS and PhD degree in petroleum engineering, both from the University of Miskolc.http://www.tries.cz/media/images/upload/dazzle-video-creator-90-user-manual.xmlTo calculate the overall star rating and percentage breakdown by star, we don’t use a simple average. Instead, our system considers things like how recent a review is and if the reviewer bought the item on Amazon. It also analyzes reviews to verify trustworthiness. Please try again later. Cesar Gomez 5.0 out of 5 stars For the last 4 years I have been looking for a book like this. This is a true practical guide on how to design, troubleshoot and maintain an ESP for the oil and gas industry. The 13-digit and 10-digit formats both work. Please try again.Please try again.Please try again. Something we hope you'll especially enjoy: FBA items qualify for FREE Shipping and. Learn more about the program. Please choose a different delivery location.We'll e-mail you with an estimated delivery date as soon as we have more information. Your account will only be charged when we ship the item. New content on gas handlers, permanent magnet motors, and newly designed stage geometries are all included. Other updates include novel pump stage designs, high-performance motors and temperature problems and solutions specific for high temperature wells. Effective and reliable when used properly, electrical submersible pumps (ESPs) can be expensive to purchase and maintain. Selecting the correct pump and operating it properly are essential for consistent flow from production wells. This book keeps engineers and managers involved in ESPs knowledgeable and up-to-date on this advantageous equipment utilized for the oil and gas industry. Then you can start reading Kindle books on your smartphone, tablet, or computer - no Kindle device required. Show details. Sold by mediaus and ships from Amazon Fulfillment. Ships from and sold by Amazon.com. Page 1 of 1 Start over Page 1 of 1 In order to navigate out of this carousel please use your heading shortcut key to navigate to the next or previous heading.https://skazkina.com/ru/boss-digital-recorder-micro-br-manual-pdf Register a free business account He has more than 35 years of teaching and consulting experience in the production engineering field. It also analyzes reviews to verify trustworthiness. In order to navigate out of this carousel please use your heading shortcut key to navigate to the next or previous heading. To browse Academia.edu and the wider internet faster and more securely, please take a few seconds to upgrade your browser. You can download the paper by clicking the button above. Related Papers C O N T E N T S By Engenharia Fluxotecnica EVALUASI ELECTRIC SUBMERSIBLE PUMP (ESP) PADA SUMUR L5A-X2 DAN L5A-X3 DI PT PERTAMINA EP ASSET 2 FIELD LIMAU SKRIPSI By Utut Hardiyanto A COMPARATIVE STUDY OF ELECTRICAL SUBMERSIBLE AND SUCKER-ROD PUMPS FOR PRODUCTION OPTIMIZATION By Etido Okodi Well Completion Design - Jonathan Bellarby By last hand 1398694.pdf By Li Zhang READ PAPER Download pdf. This book keeps engineers and managers involved in ESPs knowledgeable and up-to-date on this advantageous equipment utilized for the oil and gas industry. Show more Electrical Submersible Pumps Manual: Design, Operations and Maintenance, Second Edition continues to deliver the information needed with updated developments, technology and operational case studies. New content on gas handlers, permanent magnet motors, and newly designed stage geometries are all included. All rights reserved. Imprint Gulf Professional Publishing No.Purchase the book Authors Gabor Takacs About ScienceDirect Remote access Shopping cart Advertise Contact and support Terms and conditions Privacy policy We use cookies to help provide and enhance our service and tailor content and ads. By continuing you agree to the use of cookies. In addition, the author includes comprehensive sections on analysis and optimization, monitoring and trouble-shooting, and installation design and installation under special conditions.http://www.economiadelagua.com/images/700si-manual.pdf Show more Ideal for removing large amounts of liquids from wells, Electrical Submersible Pumps (ESP) are perhaps the most versatile and profitable pieces of equipment in a petroleum company's arsenal. However, if not properly maintained and operated, they could quickly become an expensive nightmare. All rights reserved Imprint Gulf Professional Publishing No.Purchase the book Authors Gabor Takacs About ScienceDirect Remote access Shopping cart Advertise Contact and support Terms and conditions Privacy policy We use cookies to help provide and enhance our service and tailor content and ads. Includes updates such as new classroom examples for training and more operational information, including production control. Features a rewritten section on failures and troubleshooting. Covers the latest equipment, developments and maintenance needed. Serves as a useful daily reference for both practicing and newly hired engineers. Explores basic electrical, hydraulics and motors, as well as more advanced equipment specific to special conditions such as production of deviated and high temperature wellsAll rights reserved. No part of this publication may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or any information storage and retrieval system, without permission in writing from the publisher. Notices Knowledge and best practice in this field are constantly changing. As new research and experience broaden our understanding, changes in research methods, professional practices, or medical treatment may become necessary. Practitioners and researchers must always rely on their own experience and knowledge in evaluating and using any information, methods, compounds, or experiments described herein. In using such information or methods they should be mindful of their own safety and the safety of others, including parties for whom they have a professional responsibility. Library of Congress Cataloging-in-Publication Data A catalog record for this book is available from the Library of Congress British Library Cataloguing-in-Publication Data A catalogue record for this book is available from the British Library ISBN: 978-0-12-814570-8 For information on all Elsevier publications visit our website at Publisher: Joseph P. Hayton Acquisition Editor: Katie Hammon Editorial Project Manager: Katie Chan Production Project Manager: Mohanapriyan Rajendran Designer: Matthew Limbert Typeset by TNQ Books and Journals Preface to the First Edition Electrical submersible pumping (ESP) is the only kind of artificial lifting for which the original time of invention is known exactly and can be attributed to one man, Armais Arutunoff. Arutunoff's (who alone received about 90 patents related to submersible equipment) pioneering work started an industry that today lifts ?10 of the world's crude oil production. From their early days on, ESP units have excelled in lifting much greater liquid rates than most of the other types of artificial lift and have found their best use in high-rate onshore and offshore applications. Continuous technological development in the last almost 100 years has enormously modified the application ranges for ESP equipment. High gas production, quickly changing liquid production rates, viscous crudes, etc., conditions once very detrimental to ESP operations, are now easily handled by present-day units. All these end up in the indispensability of ESP equipment in the petroleum industry not only today but in the foreseeable future as well. I wrote this book with the needs of a petroleum engineering graduate student in mind and with the objective of covering all aspects of up-to-date theories and practices in ESP technology. While working on the manuscript, I used parts of it in industrial short courses and I always considered the feedback from participants when improving the material. This way, I believe, the target audience of the book is even broader and includes practicing engineers as well. Throughout the text, worked examples help readers understand basic principles as well as design and analysis procedures. This book, along with its two predecessors ( Modern Sucker-Rod Pumping, PennWell, 1993 and Gas Lift Manual, PennWell, 2005), concludes my coverage of the three most important artificial lift methods: sucker-rod pumping, gas lifting, and submersible pumping. Because these are the very technologies used on the majority of artificially lifted oil wells, anyone studying these books will have readily available a complete and up-to-date knowledge base encompassing the major artificial lift technologies. I sincerely hope that readers will appreciate the advantages of a uniform approach and treatment of the different topics coming from a single author. My work on this project spanned several years and I started writing the book while heading the Petroleum Engineering Department of the Miskolc University, Hungary. Final chapters, however, were written in Abu Dhabi where, from August 2007 on, I assumed the position of acting Director of the Petroleum Engineering Program at The Petroleum Institute. My sincere thanks are due to the management of both institutions for their continuous support. Last but not least the everlasting patience and understanding of my wife Bea and a loving family is earnestly appreciated. Gabor Takacs Abu Dhabi, May 2008 Preface to the Second Edition Since the publication of the first edition of this book in 2009 many important developments have occurred in the electrical submersible pumping (ESP) industry. Most of them are evolutionary, but there are at least three revolutionary technological changes that may shape the future. These are the use of powder metallurgy in manufacturing submersible pump stages, the application of permanent magnet synchronous electric motors, and the rise of a new pump technology: the V-pump. The new stage manufacturing process produces more complex pump stages (which are more and more frequently designed by CFD methods) and permits to reach very high pump efficiencies never seen before. Such stages are inherently more balanced than their casted counterparts and can be used at exceptionally high speeds. At high speeds, pump stages develop greatly increased hydraulic heads, so less stages are required and the length and weight of submersible pumps decrease significantly. The application of permanent magnet motors in other industries is quite widespread: the ESP industry has just started using them. Their advantages are numerous, but the most important is the lower power requirement and the longer service life, as compared with present-day induction motors. The totally new pump type called V-Pump excels in conditions detrimental for centrifugal pumps: high viscosity fluids, abrasive solids, or gas problems. Driven by a usual ESP motor, this pump can work under such adverse conditions where no submersible centrifugal pump could operate; it surely will expand the application ranges of ESP operations in the near future. One does not need ESP (this time extra-sensory perception) to predict that these revolutionary developments will soon become part of the daily routine in ESP operations. This completely revised and expanded second edition of Electrical Submersible Pumps Manual describes in detail the new developments just mentioned along with all the significant advancements in other areas. As before, my objective was to provide the reader a clear assessment of state-of-the-art ESP technology, which is a very important part of the artificial lift discipline. For this reason I surveyed all available sources for new ideas, equipment, and procedures and condensed my findings in this book for the benefit of fellow engineers. The close to 300 references cited in the text prove that all significant contributions to the advancement of our industry were detected and properly considered. While researching for the book, I received tremendous amounts of help from too many individuals to name; their contributions are gratefully appreciated. Gabor Takacs, PhD Budapest, May 2017 Chapter 1 Introduction Abstract This chapter introduces the different kinds of artificial lift methods that can be grouped into the categories of gas lifting and pumping. The main features of the different artificial lift methods are detailed and comparison of available solutions is presented. A short history of electrical submersible pumping (ESP) technology is presented next. Finally, the advantages and limitations of using ESP equipment for producing oil wells are detailed. Keywords Advantages; Artificial lifting; Electrical submersible pumping; Gas lift; Limitations; Pumping 1.1. Artificial Lifting Usually, oil wells in the early stages of their lives flow naturally to the surface and are called flowing wells. Flowing production means that the pressure at the well bottom is sufficient to overcome the sum of pressure losses occurring along the flow path to the separator. When this criterion is not met, natural flow ends and the well dies. The two main reasons for a well's death are as follows: (1) their flowing bottom-hole pressure drops below the total pressure losses in the well, or (2) pressure losses in the well become greater than the bottom-hole pressure needed for moving the wellstream to the surface. The first case occurs because of the removal of fluids from the underground reservoir; the second case involves an increasing flow resistance in the well. This can be caused by (1) an increase in the density of the flowing fluid as a result of decreased gas production or (2) various mechanical problems such as a small tubing size and downhole restrictions. Artificial lifting methods are used to produce fluids from wells already dead or to increase the production rate from flowing wells; several lifting mechanisms are available to choose from. One widely used type of artificial lift method uses a pump set below the liquid level in the well to increase the pressure so as to overcome the pressure losses occurring along the flow path. Other lifting methods use compressed gas, injected from the surface into the well tubing to help lifting of well fluids to the surface. Although all artificial lift methods can be distinguished based on the previous basic mechanisms, the customary classification is somewhat different as discussed below. 1.1.1. Gas Lifting All versions of gas lift use high-pressure natural gas injected into the wellstream at some downhole point. In continuous flow gas lift, a steady rate of gas is injected into the well tubing aerating the liquid and thus reducing the pressure losses occurring along the flow path. Therefore, continuous flow gas lifting can be considered as the continuation of flowing production. In intermittent gas lift, gas is injected periodically into the tubing string whenever a sufficient length of liquid has accumulated at the well bottom. A relatively high volume of gas injected below the liquid column pushes that column to the surface as a slug. Gas injection is then interrupted until a new liquid slug of the proper column length builds up again. Production of well liquids, therefore, is done by cycles. The plunger-assisted version of intermittent gas lift uses a special free plunger traveling into the well tubing to separate the upward-moving liquid slug from the gas below it. These versions of gas lift physically displace the accumulated liquids from the well, a mechanism totally different from that of continuous flow gas lifting. 1.1.2. Pumping Pumping involves the use of a downhole pump to increase the pressure in the well to overcome the sum of flowing pressure losses. It can be further classified using several different criteria, e.g., the operational principle of the pump used. However, the generally accepted classification is based on the way the downhole pump is driven and distinguishes between rod and rodless pumping. Rod pumping methods utilize a string of rods connecting the downhole pump to the surface driving mechanism, which, depending on the type of pump used, makes an oscillating or rotating movement. The first kinds of pumps to be applied in water and oil wells were of the positive displacement type requiring an alternating vertical movement to operate. The dominant and oldest type of rod pumping is walking-beam pumping, or simply called sucker-rod pumping. It uses a positive displacement plunger pump, and its most well-known surface feature is a pivoted walking beam. The need for producing deeper wells with increased liquid volumes necessitated the evolution of long-stroke sucker-rod pumping. Several different units were developed with the common features of using the same pumps and rod strings as in the case of beam-type units, but with substantially longer pump stroke lengths. The desired long strokes did not permit the use of a walking beam, and completely different surface driving mechanisms had to be invented. The basic types in this class are distinguished according to the type of surface drive used: pneumatic drive, hydraulic drive, or mechanical drive long-stroke pumping. A newly emerged rod pumping system uses a progressing cavity pump that requires the rod string to be rotated for its operation. This pump, like the plunger pumps used in other types of rod pumping systems, also works on the principle of positive displacement but does not contain any valves. Rodless pumping methods, as the name implies, do not have a rod string to operate the downhole pump from the surface. Accordingly, other means (besides mechanical) are used to drive the downhole pump, such as electric or hydraulic. A variety of pump types are utilized with rodless pumping including centrifugal, positive displacement, or hydraulic pumps. Electric submersible pumping (ESP) utilizes a submerged electrical motor driving a multistage centrifugal pump. Power is supplied to the motor by an electric cable run from the surface. Such units are ideally suited to produce high liquid volumes. The other lifting systems in the rodless category all employ a high-pressure power fluid that is pumped down the hole. Hydraulic pumping was the first method developed; such units have a positive displacement pump driven by a hydraulic engine, contained in one downhole unit. The engine or motor provides an alternating movement necessary to operate the pump section. The hydraulic turbine-driven pumping unit consists of a multistage turbine and a multistage centrifugal pump section connected in series. The turbine is supplied with power fluid from the surface and drives the centrifugal pump at high rotational speeds, which lifts well fluids to the surface. Jet pumping, although it is a hydraulically driven method of fluid lifting, completely differs from the rodless pumping principles discussed so far. Its downhole equipment converts the energy of a high-velocity jet stream into useful work to lift well fluids. The downhole unit of a jet pump installation is the only oil-well pumping equipment known today containing no moving parts. 1.1.3. Comparison of Lift Methods Although there are some other types of artificial lift known, their importance is negligible compared with those just mentioned. Thus, there is a multitude of choices available to an engineer when selecting the type of lift to be used. Although the use of many of those lifting mechanisms may be restricted or even ruled out by actual field conditions such as well depth, production rates desired, and fluid properties, usually more than one lift system turns out to be technically feasible. It is then the production engineer's responsibility to select the type of lift that provides the most profitable way of producing the desired liquid volume from the given well(s). The figure shows three lifting mechanisms capable of producing exceptionally high liquid rates: gas lifting, ESP, and jet pumping. As seen, gas lifting (continuous flow) can produce the greatest amounts of liquid from any depth. In all cases, lifting depth has a profound importance on the liquid volume lifted, with well rates rapidly decreasing in deeper wells. Figure 1.1 Maximum liquid production rates versus lifting depth for various high-rate artificial lift methods. Fig. 1.2, on the other hand, includes artificial lift methods of moderate liquid production capacity: hydraulic pumping, progressive cavity pumping, rod pumping, and plunger lifting. In most cases, lifting depth negatively affects the lifting capacity of the artificial lifting methods. It can be noted that sucker-rod and progressing cavity pumps produce very similar rates from the lifting depth range of 3,000 to 6,000 ft; this fact combined with the much lower investment and production costs of PCP installations explains the great popularity of PCP applications over rod pumping applications in recent years. Figure 1.2 Maximum liquid production rates versus lifting depth for various artificial lift methods of moderate capacity. 1.1.3.2. System Efficiencies Energy efficiencies of present-day artificial lift methods are very different as shown in Fig. 1.3. The overall efficiency of an artificial lift installation is found from the total energy required to operate the system and the hydraulic power spent on lifting the fluids to the surface. The efficiency is the product of the individual efficiencies of the system's components. The decisive part of the overall efficiency is due to the effectiveness of the lifting mechanism, e.g., the energy efficiency of the pump used, but power losses in the well and on the surface can also have a great impact on the final figure. The basic prerequisite for high total energy efficiency, therefore, is the application of a highly efficient lifting mechanism. The most energy-efficient device available for artificial lifting is the progressing cavity pump that can be more than 70 efficient in converting mechanical energy to hydraulic work. Because the use of progressing cavity pumps in oil wells requires relatively simple surface and downhole installations with low levels of energy losses in system components, PCP systems are the most efficient among the artificial lift methods. No wonder that, wherever well conditions fall in their application ranges, the number of PCP installations is growing very fast. Next in the line, as shown in Fig. 1.3, are sucker-rod pumping and ESP installations with maximum system efficiencies of about 60. Although sucker-rod and electric submersible pumps alone can have quite high energy efficiencies, both lifting methods are plagued by high downhole losses in their power transmission system. In addition to these losses, free gas entering the pumps dramatically reduces their hydraulic output and consequently the overall system efficiency. Figure 1.3 Energy efficiencies of artificial lift methods. Hydraulic pumping installations utilizing positive displacement pumps usually have power efficiencies around 50. Jet pumping and continuous flow gas lifting are relatively less-efficient artificial lift methods with maximums around 30. To get funding for the development of his ideas, Mr. Arutunoff first immigrated to Germany in 1919, and then finally settled in the United States in 1923. The first ESP installation was successfully operated in the El Dorado field in Kansas in 1926. Mr. Arutunoff moved to Bartlesville, Oklahoma, in 1928 where he started the Bart Manufacturing Co., later reorganized as REDA Pump Co. in 1930. The first ESP units were driven by three-phase two-pole electric induction motors of 5?? or 7?? OD. The biggest motor was about 20 ft long and developed 105 HP. On top of the seal unit, a multistage centrifugal pump lifted well fluids to the surface. The complete ESP unit (motor, seal, and pump) was run into the well on the bottom of the tubing string, electricity being supplied from the surface to the motor by a special three-conductor cable. Even today, these are the main components of ESP installations. After more than 80 years of operation, the REDA Company established by Mr. Arutunoff, who alone received 90 patents related to submersible equipment, is still one of the leading suppliers of ESP equipment to the world's petroleum industry. Modified after Lea JF. Artificial lift selection. SPE petroleum engineering handbook, vol. From its conception on, ESP units have excelled in lifting much greater liquid rates than most of the other types of artificial lift and found their best use in high-rate onshore and offshore applications. It is believed that today ?10 of the world's oil supply is produced with submersible pumping installations. During its long history, ESP equipment underwent a continuous improvement. The variable speed drive (VSD) changes the frequency of the electric current driving the ESP motor and thus considerably modifies the head performance of the submersible pump. By properly setting the driving frequency, a very basic limitation of ESP units can be eliminated, and the lifting capacity of the submersible pump can easily be modified to match the inflow performance of the well. Without a VSD unit, in wells with unknown liquid production capacities the ESP unit must be exchanged with a unit better fitting the inflow to the well, which usually involves a costly workover operation. Running and pulling of conventional ESP units involves the use of heavy workover units because the tubing string should be moved in or out of the well.