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cutmaster 152 parts manualRepair and Maintenance; All Brands. Slacker player, Iba cocktails, Usb drive key enumeration example, Juice plus research findings example, Dharma harun biodata form. Reload to refresh your session. Reload to refresh your session. By continuing to use our website, you agree to our use of such cookies. System that offers 60 duty cycle at 120 A is ideal for heavy fabrication, manufacturing and contractor applications. It has 20 - 120 A current rating and 70 psig gas flow rating. Trigger latch avoids hand fatigue during long cuts while auto pilot restart instantly reignites the pilot arc to cut the expanded metals. System with lightweight design for maximum portability has convenient storage compartment for spare and consumable parts. It has true guard roll bar to offer easy transportation and protection for unmatched durability. Torch features ATC disconnect making it easy to add lead extensions or convert to a machine torch. Versatile 1Torch with ATC disconnect makes it easy to add lead extensions or convert to a machine torch True guard roll bar provides easy transportation and protection for unmatched durability Lighter weight design for maximum portability. Discover everything Scribd has to offer, including books and audiobooks from major publishers. Start Free Trial Cancel anytime. Report this Document Download Now Save Save Cutmaste 152 Manual For Later 0 (1) 0 found this document useful (1 vote) 216 views 120 pages Cutmaste 152 Manual Uploaded by mekoxxx Description: manual plasma Full description Save Save Cutmaste 152 Manual For Later 0 0 found this document useful, Mark this document as useful 100 100 found this document not useful, Mark this document as not useful Embed Share Print Download Now Jump to Page You are on page 1 of 120 Search inside document Browse Books Site Directory Site Language: English Change Language English Change Language.http://amon-syotengai.com/userfiles/english-manual-for-psp.xml
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That way, every time you open a new tab you review 2-3-5 cards before doing something else, mixing these tiny chunks of flashcards reviewing through the day, which should also improve memory-retention as interleaving comes into play. Or do you know how to improveStudyLib UI. Feel free to send suggestions. Its very important for us. Please choose a different delivery location.Our payment security system encrypts your information during transmission. We don’t share your credit card details with third-party sellers, and we don’t sell your information to others. Please try again.Please try again.Please try again. It has instructions on servicing, wiring diagrams, operation, installation, troubleshooting, repair procedures, and parts breakdown. The manual has 85 pages.Then you can start reading Kindle books on your smartphone, tablet, or computer - no Kindle device required. In order to navigate out of this carousel please use your heading shortcut key to navigate to the next or previous heading. Register a free business account To calculate the overall star rating and percentage breakdown by star, we don’t use a simple average. Instead, our system considers things like how recent a review is and if the reviewer bought the item on Amazon. It also analyzes reviews to verify trustworthiness. Page 2 WE APPRECIATE YOUR BUSINESS. Congratulations on your new Victor Thermal Dynamics product. We are proud to have you as our customer and will strive to provide you with the best service and reliability in the industry. This product is backed by our extensive warranty and world-wide service network. To locate your nearest distributor or service agency call 1-800-426-1888, or visit us on the web at www.thermal-dynamics.com. Page 3 ! WARNING Read and understand this entire Manual and your employer’s safety practices before installing, operating, or servicing the equipment.http://consoles-a-gagner.com/fckeditor/userfiles/english-manual-for-lg-vr6470lvm.xml While the information contained in this Manual represents the Manufacturer's best judgement, the Manufacturer assumes no liability for its use. Page 4 This Page Intentionally Blank Page 5 TABLE OF CONTENTS SECTION 1: GENERAL INFORMATION.1-1 1.01 1.02 1.03 1.04 1.05 1.06 1.07 Notes, Cautions and Warnings.1-1 Important Safety Precautions.1-1 Publications. Page 6 TABLE OF CONTENTS 4T.04 4T.05 4T.06 4T.07 4T.08 4T.09 Hand Torch Operation.4T-3 Gouging.4T-6 Mechanized Torch Operation.4T-7 Parts Selection for SL100 Torch Cutting. Page 7 CUTMASTER 152 SECTION 1: GENERAL INFORMATION 1.01 Notes, Cautions and Warnings Throughout this manual, notes, cautions, and warnings are used to highlight important information. These highlights are categorized as follows: NOTE An operation, procedure, or background information which requires additional emphasis or is helpful in efficient operation of the system. CAUTION A procedure which, if not properly followed, may cause damage to the equipment. RAYONS D’ARC DE PLASMA Les rayons provenant de l’arc de plasma peuvent blesser vos yeux et bruler votre peau. Le procede a l’arc de plasma produit une lumiere infra-rouge et des rayons ultra-violets tres forts. Ces rayons d’arc nuiront a vos yeux et bruleront votre peau si vous ne vous protegez pas correctement. Page 14 CUTMASTER 152 This Page Intentionally Blank 1-8 GENERAL INFORMATION Manual 0-4987 Page 15 CUTMASTER 152 SECTION 2 SYSTEM: INTRODUCTION 2.01 2.02 How To Use This Manual This Owner’s Manual applies to just specification or part numbers listed on page i. To ensure safe operation, read the entire manual, including the chapter on safety instructions and warnings. Throughout this manual, the words WARNING, CAUTION, and NOTE may appear. Pay particular attention to the information provided under these headings. Page 17 CUTMASTER 152 2.05 Input Wiring Specifications CutMaster 152 Power Supply Input Cable Wiring Requirements Input Freq Power Suggested Sizes voltage Input Volts Hz kVA I max I eff Fuse Flexible Cord (amps) (Min. AWG) 1 Phase 208 60 26.2 126 98 150 4 Type W 230 60 27.6 118 95 125 4 Type W 460 60 35 76 68 100 4 3 Phase 208 60 21.6 60 55 60 4 230 60 22.3 56 50 60 4 380 50 23 35 32 40 8 400 50 23.6 34 31 40 8 460 60 29.5 37 33 40 8 600 60 29. Page 21 CUTMASTER 152 B. Gas Distribution E. Parts - In - Place (PIP) The single gas used is internally split into plasma and secondary gases. The plasma gas flows into the torch through the negative lead, through the starter cartridge, around the electrode, and out through the tip orifice. The secondary gas flows down around the outside of the torch starter cartridge, and out between the tip and shield cup around the plasma arc. The torch includes a 'Parts - In - Place' (PIP) circuit. Page 22 CUTMASTER 152 This Page Intentionally Blank 2T-4 INTRODUCTION Manual 0-4987 Page 23 CUTMASTER 152 2 1 1 3.01 2 SECTION 3 SYSTEM: INSTALLATION Unpacking 1. Use the packing lists to identify and account for each item. 2. Inspect each item for possible shipping damage. Refer to the following two subsections if an optional air line filter is to be installed. Inlet Port 1. Connect the air line to the inlet port. The illustration shows typical fittings as an example. NOTE For a secure seal, apply thread sealant to the fitting threads, according to manufacturer's instructions.Refer to Section 4T.07, Torch Parts Selection for details. Output settings up to 60 Amps may be used for drag cutting (with the torch tip contacting the workpiece) or higher for standoff cutting. ! 2. Function Control Function Control Knob, Used to select between the different operating modes. AC indicator turns ON. At the start of each operating session: Gas indicator turns ON if there is sufficient gas pressure for power supply operation and the cooling fans turn ON. WARNING Disconnect primary power at the source before assembling or disassembling power supply, torch parts, or torch and leads assemblies. Page 31 CUTMASTER 152 Typical Cutting Speeds STANDOFF CutMaster 152 Gas Pressure Settings Leads Length SL100 SL100 (Hand Torch) (Mechanized Torch) Up to 50' (7.6 m) 75 psi 5.2 bar 75 psi 5.2 bar Each additional 25' (7.6 m) Add 5 psi 0.4 bar Add 5 psi 0.4 bar Output current setting or cutting speeds may be reduced to allow slower cutting when following a line, or using a template or cutting guide while still producing cuts of excellent quality. 3. Page 32 CUTMASTER 152 This Page Intentionally Blank 4-4 OPERATION Manual 0-4987 Page 33 CUTMASTER 152 SECTION 4 TORCH: OPERATION 1. Unscrew and remove the shield cup assembly from the torch head. 2. Remove the Electrode by pulling it straight out of the Torch Head. 4T.01 Torch Parts Selection Torch Head Depending on the type of operation to be done determines the torch parts to be used. Electrode Type of operation: Drag cutting, standoff cutting or gouging Torch parts: Start Cartridge Shield Cup, Cutting Tip, Electrode and Starter Cartridge Tip NOTE Refer to Section 4T. Page 34 CUTMASTER 152 Bottom Dross Buildup 4T.02 Cut Quality Molten material which is not blown out of the cut area and resolidifies on the plate. Excessive dross may require secondary cleanup operations after cutting. NOTE Cut quality depends heavily on setup and parameters such as torch standoff, alignment with the workpiece, cutting speed, gas pressures, and operator ability. Kerf Width Cut quality requirements differ depending on application. Page 35 CUTMASTER 152 Edge Starting 4T.04 Hand Torch Operation For edge starts, hold the torch perpendicular to the workpiece with the front of the tip near (not touching) the edge of the workpiece at the point where the cut is to start. Establish the cutting arc as quickly as possible. Page 36 CUTMASTER 152 8. For a consistent standoff height from the workpiece, install the standoff guide by sliding it onto the torch shield cup. Install the guide with the legs at the sides of the shield cup body to maintain good visibility of the cutting arc. During operation, position the legs of the standoff guide against the workpiece. Trigger Trigger Release A-02986 5. Bring the torch within transfer distance to the work. The main arc will transfer to the work, and the pilot arc will shut OFF. Page 37 CUTMASTER 152 1. Install the drag cutting tip and set the output current. 8. Cut as usual. Simply release the trigger assembly to stop cutting. 2. The torch can be comfortably held in one hand or steadied with two hands. Position the hand to press the Trigger on the torch handle. With the hand torch, the hand may be positioned close to the torch head for maximum control or near the back end for maximum heat protection. Page 38 CUTMASTER 152 NOTE The gas preflow and postflow are a characteristic of the power supply and not a function of the torch. Gouging Parameters Gouging performance depends on parameters such as torch travel speed, current level, lead angle (the angle between the torch and workpiece), and the distance between the torch tip and workpiece (standoff). When the shield cup is properly installed, there is a slight gap between the shield cup and the torch handle. Page 39 CUTMASTER 152 Standoff Distance The tip to work distance affects gouge quality and depth. Smaller standoff distances may result in a severance cut rather than a gouge. Page 40 CUTMASTER 152 4T. Disconnect input power before maintaining. Maintain more often if used under severe conditions Each Use Visual check of torch tip and electrode Weekly Visually inspect the torch body tip, electrode, start cartridge and shield cup Visually inspect the cables and leads. Page 56 CUTMASTER 152 5.02 Maintenance Schedule 5.03 Common Faults Problem - Symptom NOTE The actual frequency of maintenance may need to be adjusted according to the operating environment. Insufficient Penetration 1. Cutting speed too fast. 2. Torch tilted too much. 3. Metal too thick. 4. Worn torch parts 5. Cutting current too low. 6. Non - Genuine Thermal Dynamics parts used 7. Incorrect gas pressure Main Arc Extinguishes 1. Cutting speed too slow. 2. Torch standoff too high from workpiece. 3. Page 57 CUTMASTER 152 5.04 Fault Indicator At initial power up, two lights will temporarily illuminate for 2-3 seconds to show the version of software used. To determine the first digit, count the function indicators left to right, 1 through 5. To determine the second digit count the pressure indicators, reading from bottom to top, 0 through 7. In the example below the Temp indicator and 76 psi indicators are ON indicating the version would be 2.3. Page 58 CUTMASTER 152 5.05 Basic Troubleshooting Guide WARNING There are extremely dangerous voltage and power levels present inside this unit. Do not attempt to diagnose or repair unless you have had training in power electronics measurement and troubleshooting techniques. Gas flow is cycling ON and OFF. 1. Torch shield cup is loose. 2. Torch tip, electrode or starter cartridge missing. 3. Torch starter cartridge is stuck. Nothing happens when torch switch or remote switch is closed (Or CNC START signal is active) No gas flow, DC LED OFF. 1. Problem in the torch and leads switch circuit (Remote pendant switch circuit). 2. CNC Contoller device not providing Start signal. Page 60 CUTMASTER 152 5.06 Power Supply Basic Parts Replacement C. Filter Element Assembly Replacement The Filter Element Assembly is in the rear panel. For better system performance, the filter element should be checked per the Maintenance Schedule (Subsection 5.02), and either cleaned or replaced. WARNING 1. Remove power from the power supply; turn OFF the gas supply and bleed down the system. Disconnect primary power to the system before disassembling the torch, leads, or power supply. 2. Page 61 CUTMASTER 152 5. Remove the fitting from the filter element assembly by inserting a 6 mm hex wrench into the internal hex fitting and turning it counter clock-wise (left). Numbers 4 and 5 in the previous illustration. 6. Disconnect the input line from the filter element assembly. 7. Remove the filter element assembly through the rear opening. Optional Single-Stage Filter Element Replacement These instructions apply to power supplies where the optional Single-Stage Filter has been installed. Page 62 CUTMASTER 152 Optional Two-Stage Filter Element Replacement The Two-Stage Air Filter has two Filter Elements. When the Filter Elements become dirty the Power Supply will continue to operate but cut quality may become unacceptable. Refer to Section 6, Parts List, for replacement filter element catalog number. 1. Shut OFF primary input power. 2. Shut OFF air supply and bleed down system. Page 64 CUTMASTER 152 4. Remove the tip. Check for excessive wear (indicated by an elongated or oversized orifice). Clean or replace the tip if necessary. 5T.02 Inspection and Replacement of Consumable Torch Parts Worn Tip Good Tip WARNING Disconnect primary power to the system before disassembling the torch or torch leads. DO NOT touch any internal torch parts while the AC indicator light of the Power Supply is ON. A-03406 Example of Tip Wear 5. Remove the starter cartridge. Page 65 CUTMASTER 152 SECTION 6: PARTS LISTS 6.01 Introduction A. Parts List Breakdown The parts list provide a breakdown of all replaceable components. Page 68 CUTMASTER 152 6.07 Replacement Parts - for Machine Torches with Unshielded Leads Item No. Page 71 CUTMASTER 152 6. Page 72 CUTMASTER 152 This Page Intentionally Blank 6-8 PARTS LIST Manual 0-4987 Page 73 CUTMASTER 152 APPENDIX 1: SEQUENCE OF OPERATION (BLOCK DIAGRAM) ACTION: ACTION: Close external disconnect switch. RESULT: Power to system. GAS indicator ON when input pressure is adequate for power supply operation. Power circuit ready. Change(s) AA Manual released. June 23, 2008 AB Updated with new Cut Charts, updated system schematic per ECOB935 and added 460V version per ECOB939. Nov. 19, 2008 Updated system schematic. AC Jan 27, 2009 AD Corrected art sizing in section 3 to show missing information per ECOB1248. The Cutmaster series thermal dynamics cutmaster 152 service manual of machines runs the gamut when it comes to amperages for plasma thermal dynamics cutmaster 152 service manual cutting. Plasma system includes power supply, 50' lead, SL torch with 75 deg head, 10' work cable without plug and clamp, spare parts kit and operating manual. The TRUE Cut Series eliminates the concept of having to “buy up”, purchasing a machine thermal dynamics cutmaster 152 service manual larger than you actually need. Thermal Dynamics is a world leader that is setting the standard in flexibility, value and performance for advanced plasma cutting equipment. Page 2.. PLASMA CUTTING SYSTEM. Thermal Dynamics. CUTMASTER SECTION 5 SYSTEM: SERVICE General Maintenance Maintain more often Warning. This product is backed by our extensive warranty and world-wide service network.Database contains 1 Victor CUTMASTER Manuals (available for free online viewing or downloading in PDF): Operating manual. For models: CutMaster 75Description: This is a Service Manual for the model 75 Cutmaster plasma thermal dynamics cutmaster 152 service manual cutter.User Manuals, Guides and Specifications for your Victor CUTMASTER Welding System. User Manuals, Guides and Specifications for your Thermal Dynamics CUTMASTER Welding System. Database contains 3 Thermal Dynamics CUTMASTER Manuals (available for free online viewing or downloading in PDF): Operating manual, Service manual. Thermal Dynamics Cutmaster thermal dynamics cutmaster 152 service manual 38 Plasma Cutting Power Supply Service Manual. For models: CutMaster The manual has 77 pages. Thermal Dynamics Cutmaster 42 Strongly created and equipped with impressive features, this Thermal Dynamics Cutmaster 42 plasma cutter is designed to be used for all day cutting. Database contains 1 Victor CUTMASTER Manuals (available for free online viewing or downloading in PDF): Operating manual. We think you are from: United States. Page 2. 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While the information contained in this Manual represents the Manufacturer's best judgement, the Manufacturer assumes no liability for its use. Grainger's got your back. Welcome to Thermal Dynamics - Please Choose Your Region. Grainger's got your back. For models: CutMaster Description: This is a Service Manual for the model CutMaster plasma cutter. Thermal Dynamics CutMaster 75 Plasma Cutter Service Manual. User manuals and technical documents available for ESAB U. Plasma system includes power supply, 50' lead, SL torch with 75 deg head, 10' work cable without plug and clamp, spare parts kit and operating manual. Our skilled customer service department is prepared to quickly answer any questions, address problems, and help with maintenance and upgrading of machines. More cut capacity than any other system in its class. Plasma system includes power supply, 20' lead, SL torch with 75 deg head, 10' work cable without plug and clamp, spare parts kit and operating manual. Huge Selection of All The Top Brands. Replace as needed. For access to ESAB's Global Manual Directory, click here.To locate your nearest distribu - tor or service agency call, or visit us on the web at. This site helps you to save the Earth from electronic waste. Included Features. with the best service and reliability in the industry. While the information contained in this Manual represents the Manufacturer's best judgement, the Manufacturer assumes no liability for its use. AB. It has instructions on servicing, wiring diagrams, operation, installation, troubleshooting, repair procedures, and parts breakdown. It has instructions on servicing, thermal dynamics cutmaster 152 service manual wiring diagrams, operation, installation, troubleshooting, repair procedures, and parts breakdown. Our skilled customer service department is prepared to quickly answer. Thermal Dynamics Cutmaster 60i, like every ESAB machine, is backed by our commitment to superior customer service and support. Sequence of Operation. To locate your nearest distributor or thermal dynamics cutmaster 152 service manual service agency call, or visit us on the web at. Details about THERMAL DYNAMICS CUTMASTER OPERATING MANUAL. CUTMASTER Welding System pdf manual download. From time-honored processes in welding and cutting to revolutionary technologies in mechanized cutting and automation, ESAB’s welding consumables, equipment, and accessories bring solutions to customers around the globe. View and Download Thermal Dynamics CUTMASTER operating manual online. Service Manual Seller Rating: positive. Canada. UNRIVALED SERVICE AND SUPPORT. View and Download Thermal Dynamics CUTMASTER service manual online. Victor Thermal Dynamics product. Our manual systems, automated systems, manual torches, automated torches and full line of accessories cover the full range of plasma cutting applications. Database contains 1 Thermal Dynamics CUTMASTER Manuals (available thermal dynamics cutmaster 152 service manual for free online viewing or downloading in PDF): Service manual.Current Directory: Thermal Dynamics Service Manual. User Manuals, Guides and Specifications for your Thermal Dynamics CUTMASTER Welding System. Your satisfaction with this product and its safe operation is our. Sign in to check out Check out as guest. Thermal Dynamics Cutmaster 60i, like every ESAB machine, is backed by our commitment to superior customer service and support. Their manual systems, thermal dynamics cutmaster 152 service manual automated systems, manual torches, automated torches and thermal dynamics cutmaster 152 service manual full line of accessories cover the full range of plasma cutting applications.This unit comes in a compact-light weight package, but don't let that fool you. Victor Thermal Dynamics product. The TRUE Cut Series eliminates the concept of having to “buy up”, purchasing a. Service Manual. This product is backed by our extensive warranty and world-wide service network. Congratulations on your new Thermal Dynamics product.Thermal Dynamics CutMaster Plasma Cutter. View online Operating manual for Thermal Dynamics 51 CUTMASTER Welding System or simply click Download button to examine the Thermal Dynamics 51 CUTMASTER guidelines offline on your desktop or laptop computer. We are proud to have you as our customer and will strive to provide you with the best service and reliability in the industry. View online Service manual for Thermal Dynamics 81 CUTMASTER Welding System or simply click Download button to examine the Thermal Dynamics 81 CUTMASTER guidelines offline on your desktop or laptop computer. Plasma system includes power supply, 20' lead, SL torch with 75 deg head, 10' work cable without plug and clamp, spare parts kit and operating manual. 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More cut capacity than any other system in its class! This unit comesIt offers enough cutting power to cut 2 inch (50mm) material. This compact unit, like all other CUTMASTERs, comes standard with the. Illustrated. Specifications. Lots of info. This is a reprint in like new condition. See Scans.Payment by Paypal. Payment within 10 days please. Shipped USPS. International buyers pay actual shipping cost. Visit our Ebay store for more manuals. Pay me securely with any major.Suitable for Skyjack SJIII(The Compacts) models 3215 and 3219. This is the complete service and parts manual for these machines. Includes Electrical and Hydraulic Schematics. Manual is in new(NOS) condition. Manual shows detailed information on the service. Maintenance, and operation of these machines. Also includes illustrated parts breakdowns of every single component of these scissor lifts. Print Date Jan, 2003- over 150 pages. Seperated into 6 Major sections: Indroduction, Operation, Systems Component Identification and Schematics, Troubleshooting Information, Maintenance and Service, Parts List, Super deal at my asking. more price. Please see all large pictures above(with zoom) to evaluate condition and to verify this is the correct manual for your application. Shipping via USPS Priority Mail(3-4 Day) Ask me about international shipping. I will gladly answer ANY questions to the best of my ability.Please email me if you want to ship) Hi and thanks for looking. I'm the original owner of these Tannoy System 8 NFM(Near Field Monitors) Monitor Series Speakers. I work in a Post Facility and used them professionally so I had to buy a pair for my home in 1997. In 2002 I bought a 5.1 Bose system so the speakers went into my closet in a non smoking home. Was going to build a home studio with them but decided to sell so someone can enjoy them as much as I did. They can handle about 200 watts per speaker. They are Professional Class Near Field Monitoring Speakers.They were not used and abused but used when I was home for that time period(always at work most of the time) It comes with the original Operating and Service Manual which is still sealed(unopened) Physically in great shape besides a.