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dota 2 magnus guideYou can download a free digital version or purchase printed paper copies. Please note that some publications, e.g., workshop manuals, are only available for purchase in print. Please observe that the information available varies depending on the product and year of production. Information for older products is limited. Also here are wiring diagrams.There are two versions of the appearance of the name Penta. According to one version, five people took part inOn the other - only the fifth set of drawings was approved for the creation of a motor in the gland. Penta's engines quickly became popular. In 1927, PentaIn recent years, Volvo Penta has proposed a newDo I need to fit an electrical regulator say a Belmar etc or does the fitted alternator supersede this activity?Invaluable for my 1998 5.0GL. Cheers, MikeI have no tell tail jet, I have changed the two impeller and seals.I am after a diagram of the top end cooling system before I take any further steps. Users have access to complete engine maintenance and repair information along with quick access buttons to Maintenance Schedules, Wiring Diagrams, Parts, Specification Charts, and a hyper-linked index. If you prefer traditional service manuals Seloc also offers a full line of printed engine repair and maintenence guides. From basic maintenance and troubleshooting to complete overhauls, our Volvo Penta Stern Drive manuals provide the information you need. The most important tool in your toolbox may be your Clymer manual -- get one today. Includes Color Wiring Diagrams.Dates of Publications Vary By Manual. All Rights Reserved. Learn more - opens in a new window or tab This amount is subject to change until you make payment. For additional information, see the Global Shipping Programme terms and conditions - opens in a new window or tab This amount is subject to change until you make payment. If you reside in an EU member state besides UK, import VAT on this purchase is not recoverable.http://gerastar.com/userfiles/exmark-operator-manual.xml
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For additional information, see the Global Shipping Programme terms and conditions - opens in a new window or tab Learn More - opens in a new window or tab Learn More - opens in a new window or tab Learn More - opens in a new window or tab Learn More - opens in a new window or tab Learn More - opens in a new window or tab See the seller's listing for full details. You're covered by the eBay Money Back Guarantee if you receive an item that is not as described in the listing. Find out more about your rights as a buyer - opens in a new window or tab and exceptions - opens in a new window or tab. Contact the seller - opens in a new window or tab and request post to your location. Please enter a valid postcode. Please enter a number less than or equal to 1. We may receive commission if your application for credit is successful. Terms and conditions apply. Subject to credit approval. We may receive commission if your application for credit is successful. All Rights Reserved. User Agreement, Privacy, Cookies and AdChoice Norton Secured - powered by DigiCert. We do it ourselves to help you do-it-yourself, and whatever your mechanical ability, the practical step-by-step explanations, linked to over 900 photos, will help you get the job done right. Engine Components This Workshop IVlanual will alert you to certain procedures that Understand the following symbols before proceeding. Alerts you to the possibility of danger and Identifies information that will help prevent Appears next to information that controls This Workshop Manual is,written for qualified, factory trained This Workshop Manual tells you how to correctly maintain and When Volvo Penta special tools are called for, use them. Where mentioned, the tools are required to perform the service If you use service proceduresor service tools that are not General Engine Mechanical- V6 and V8 Models. Individual workshop manualscovering these models are also available.http://www.mrcoffice.com/userfiles/exmark-navigator-repair-manual.xml Order Includes information on Engine service and troubleshooting; Engine removal Cooling systems. Includes service and troubleshooting information on Cranking systems; Includes service and troubleshooting information on all carburetor, MFI and. TBI fuel systems and related components. Shield. Includes information on Transom Shield, Upper Gear Unit and Lower Gear Manual is part of a set that. Engine Manual. Manual. Power. Model Number Manual is part of a set that. Engine Power. Xact. Model Number Drive Unit Failure to properly match engine, transom bracket and The model identificatien is located on the engine valve cover, and MUST DRl14! General information. Table of Contents. Battery Cable Requirements. 1 -3g. Belt Adjustments. Alternator. 1-25. Power Steering Pump. 1-25. Belt Tension. 1-24. Conversion Charts. Crankcase Oil. 1-11. Engine Break-in. 1-21. Engine Compression Testing. 1-5. Gasolines Containing Alcohol. 1-10. Gasoline Requirements. 1-10 Oil Filter. 1-12. Power Steering Fluid Level. 1-13. Preparation for Boating After Storage. 1-20. Steering System Lubrication. 1-13. Symbois. 1-42. Torque Specifications, General. 1-39. Troubleshooting. Engine. 1-28. System Isoration. 1-27. Tune-up Specifications. 1-35. Tuning the Engine. 1-5. Safety Warning. Before working on arty part of any Volvo Penta.This service manual covers Volvo Penta Sterndrive models. It is divided into Refer to the Contents Each section title page has an additional listing that will describe the Be sure to read the Safety Section at the Since models are subject to change at any time, Good Service Practice. Service required for Volvo Penta Sterndrives is generally one of three ki Normalcare and maintenance -which includes putting a Operating malfunctions - due to improper engine or drive This includes It is important to determine before disassembly just what the trouble is and When repairing an assembly, the most reliabJe way to ensure a good job is Repair kits and seal kits contain all the parts Repair time can also be minimized by the use of special tools. Volvo Penta Proper preparation is extremely helpful for efficient service work. A clean Cleaning wiJl occasionally uncover trouble sources. Obtain tools, instruInterrupting a job Always use clean fresh fuel when testing engines. Troubles can often be Service Policy. Whether within or following the warranty period, Volvo Penta has a constant It is an Volvo Penta policy to provide dealers with service knowledge so they This Service Manual covers all phases of servicing the Volvo Penta Stern-If you have any If other than genuine. Volvo Penta replacementcomponentsor parts are used, Volvo Penta may Whena brand-nameproduct or specific tool is called for, another item may You must determine if incorrect Penta parts, or parts with equivalent characteristics, including type, Failure to do so may result in product malfunction. Parts Catalogs. Parts Catalogs are a good source of information for ordering parts. They Catalogs are representations and may not reflect detatls of the actual Special Service Tools. Volvo Penta has specially designed tools to simplify someof the disassembly These tools are illustrated in this Service. Manual, in many cases in actual use. All Volvo Penta special tools can be Individual purchasers of Service. Manuals must order Special Tools through an authorized dealer. Volvo Penta of the Americas, Inc.All information, illustrations All photographs and illustrations used in this manualmay not depict actuat I he purpose of an engine tune-up is to restore power and performance that It is seldom advisable to attempt improvement in Lasting results will be Economical, dependable operation can be ensured if a complete tune up is Components power and performance can be divided into three. Components affecting compression Procedures for performing a complete engine tune-up will be covered in Engine Compression Testing Install thread-type Test Conclusion. The indicated compression pressures are considered normal if Example: Therefore, any cylinder reading tess than 105 PSi indicates an Any cylinder reading 105 PSi or Safety Related 1-8 Compression Pressure Limit Chart. Max Mi n Max Mi n Max Mi n Max Mi n Subsequent adjustments to an External Engine Fuel Filter or Screen Flame Arrestor All of the these components are not necessarily part of an engine tune-Volvo Penta marine components The use of automotive parts may result Further testing for mechanical problems is required. Further testing for mechanical problems is needed. LATE VALVE TIMING: 8-15 in. Hg. at idle. INTAKE LEAK: Low steady reading. CONDiTiON. WORN RINGS: Drops to 0, then rises to 22 when accelerated rapidEy. OR WARPED a downscale Vacuum gauge oscillates Hg. Check RPMis increased, check for weak valve springs. The vacuum may eventually rise to approximately Volvo Penta engines are designed for maximumperformance using Use of gasoline with lower than 89 AKI (93 RON) octane in 4,3GL. GS and 5.7GL, GS models, without retarding ignition timing as specified, All Other Models: Lower octane fuels, lower than 88 AKI (90 RON) Every attempt should be made to use unleaded fuel, however, some If unmeadedPremiumgrade fuels contain injector cleaners and other additives that The use of Certified Emission engines. Leaded fuel will void the certification of Carbureted Models: Use of lead-free or leaded gasoline is acceptable. Note j Engine damage resulting from the use of gasomine with octane Volvo Penta suggests the use of 89 AKI or higher To prevent gum formation When fueling, always Gasolines Containing Alcohol. Many gasolines being sold today contain alcohol. Two commonly used If it is, your engine may use gasolines METHANOL alcohol).If you use gasoline containing alcohol, be aware of the following. The engine will operate leaner. This may cause engine Alcohol blended fuels attract and hold moisture. Moisture Inspect fuel tanks at least Crankcase Oil. During the break-in period (20 hours), frequently check the oil level. Some? This range represents approximately 1 litre (1 quart). If it is necessary to add or change the motor oil, use a quality oil with API. At the end of the break-in period (20 hours), change the crankcase oil and Refer to Lubrication and Inspection Chart for Draining and Filling the Engine Crankcase. Drain and refill crankcase every 50 hours of operation or 6 months, whichever The dipstick tube is intended to be Fill the crankcase to recommended Standard GM-6094-M. Oils conforming to this standard contain detergent Whenchanging motor oil, select the viscosity that matches the temperature Use the same viscosity LowestAnticipated SAEViscosityTemperature Oil Recommended Below0?F (-18?C) SAE 10W. Overfilling results in high Crankcase Capacities. Model Less Filter With Filter DPX300 5.0 qts. (4,7 liters) 6.0 qts. (5,7 liters) Oil Filter To remove, unscrewfilter canister Disposeof the oil and filter properly. When attaching a new filtwer, be sure Do not run engine without supplying cooling Fluid. Approved power steering fluids such as GM power steering fluid or. DexronII automatic transmission fluid can also be used. Do not overfill the Steering System Lubrication. Grease. Failure to tilt The fluid should be level with the bottom of the ?ill If add DuraPiusOff-Season Storage Preparations. Step 1. Condition Fuel System. Add DuraPlus. TM Marine Fuel Stabilizer to fuel system. Follow instructions If oil is allowed to warm up before Removemotor oil by siphoning it out of oil withdrawal tube. Follow the procedure under Draining and Filling the Engine. Crankcase. Notel Vertical drive must be submerged in water or an accessory flushing Whenusing a flushing adaptor, remove propeller before starting engine to Shut off engine and check oil level. Check oil filter gasket Step 3. ChangeVertical Drive Lubricant. Drain and refiJl with fresh DuraPlusTMGL-5 Synthetic Gear Lubricant. Refer Step 4. Fog Engine: Removeflame arrestor from carburetor. Following instructions Reducethrottle to idle and let engine die. Turn off ignition Close fuel shutoff valve (if so TM Marine Fuel Stabilizer. Mix these ingredients thoroughly. Run the enine Shut off the. The electric fuel pumps will be Step 5. Drain Cooling System. This will provide for Improper or incomplete draining may Freeze damage Starboard. O Disconnect and drain large hose at circulating pump. Clear hole with a small wire to O Remove Clear hole with a small wire to Rear. Disconnectthe water discharge hose. Lower to the rear of the block. Blow Starboard. RemoveClear hole with a small wire to Clear hole with a small wire to Port Clear hole with a small wire to RemoveClear hole with a small wire to ensure Lower the hose below the level Clear hole with a small wire to Clearthe drain hole with a small Clear hole with small wire to Clean hole with a small wire to Removelowest water hose from cooler (D) from oil cooler to drain. Remove hoses from the rear of Crank the engine no more than 2 seconds Reinstall raw-water pump hoses. Step 6. Drain Pivot Housing. To drain cavity in pivot housing, tilt drive unit to the full tilt (up) position Tilt the drive unit to the full down position. Allow unit to drain. After unit Inspect drive unit The drain plug (E) is deleted on later model SX-M pivot hosings. To drain Step 7. Inspect sterndrive water pick-up for obstructions. Step 8. Disconnect the Battery and place in storage. Whenstorage will Step 9. Spray Entire Engine and Drive Unit With Volvo Pente Dura-. PhJsShield. Follow directions on the container. TM Corrosion Install cooling hoses and Wipe the inside of the distributor Replace the rotor and cap. Spray terminals with Reinstall, make To prevent a possible explosion, operate the blower as When using a flushing adaptor, remove the propeller Atways turn water on before starting engine. Control water pressure as full. Monitor the Checkfor fuel, oil, and water leaks. Safety Related 1-20 You must follow the Engine Break-In procedure Ioiflgest engine hfe. For the first five to ten minutes of operation, operate engine at a fast idle During the remaining first two hours of operation, accelerate to bring boat During this period, vary the engine speed frequently by accelerating to Maintain planing attitude to avoid excessive engine During next eight hours, continue to operate at approximately three-fourths Occasionally reduce throttle to idle During this eight hours of operation it is permissible Occasionally reduce engine speed to idle to provide Maintain oil level in safe. If you have a problem getting a good oil level reading on If indicator fluctuates whenever boat Check crankcase Oil pressure will rise as RPM increases, and fall as RPM Both of these conditions Failure to follow the break-in procedure will void the At end of break-in period (20 hours), remove motor oil and replace Fill 4-cycle motor oil. Operation After Break-In. After break-in, the engine can be operated at any RPM from idle to When starting a cold engine, aBways allow engine to warm up Removeengine from water as quickly as possible. Bt is imperative that your dealer remove all water from the engine and All electrical devices must also be Delay in completing these actions Frequently check engine compartment for gasoline fumes and excessive FaiRure to properly nubricate the steering Tighten all hose clamps, and check Synthetic Gear Lubricant. See engine specifications. If they are too Tension of a new belt should be checked after 10 hours of service Alternator Pulley DO NOT replace with automotive belts. Raw-Water Pump Belt Adjustment. Loosen mounting bracket to raw-water pump screws, pry raw-water pump While maintaining pressure on Recheck belt tension. Never pry against the pump White maintaining Recheck belt tension. While maintaining pressure on bracket, Tighten the remaining screws. Recheck belt The following is to help you isolate a maffunction of one or possibRy several systems. After determining Cranking. System. Engine ignition. Does Not System. Run. Fuel. Engine Runs. Improperly. Engine should (:rank at specified RPM. If not, check Electrical Service Manual. Must have good spark at spark plugs, ff not, check the: Service Manual. EFi Models: Refer to Diagnostic Service Manual. Non-EF! Models: Carburetor accelerator pump should Checkthe following: EFi Engines Only: Refer to EFI Diagnostic Service Manual. These guides were written to help you trace the symptoms of the Also, many factors will seem insignificant but when you think of Find out pertinent facts, Analyze this information and try to match it to siminar situations Keep in mind the fundamental These are very oUd rules, but necessary for the engine to run. Use Do not try Leave your mind free to analyze Following is a list of the troubleshooting guides which may be Title. Page Ask these questions first: Hard Starting -Hot Engine. Ask these questions first: Ae 0 e Engine Noises and Vibrations Loose pulley, worn bearings. Loose mounting bolts. Failed U-joints or gimbal bearing. Damaged internal drive components. Worn, bent or broken propeller hub or blades Dies Out. Low Battery Voltage After Short Storage Engine Firing Order Fuel Pump Pressure. Carbureted Models. 5.75 - 7 psi Fuel Injecected Models. See GM EFI Diagnostic Service. Crankcase Capacities. Model Less Filter With Fiater DPX300 5.0 qts. (4,7 liter.,;) 6.0 qts. (5,7 liters). DPX385, DPX415, DPX500 8.0 qts. (7,5 liters.) 9.0 qts. (8,5 liters) Idle. 600 RPM -Not Adjustable Idle. 600 RPM -Not Adjustable Idle. 600 RPM -Not Adjustable Idle. 600 RPM -Not Adjustable Idte. 600 RPM -Not Adjustable Oil Pressure- All IViodels I? psi). Timing and Fuel Requirements Torque. 20 ft. Ib. (27Nm) Spark Plugs. VP-3856756-0, AC-MR43LTS, CH-RS12YC. Torque. 20 ft. lb. (27Nm) Torque. 20 ft. lb. (27Nm) Spark Plugs. VP-3854399-7, CH-RS12YC. Torque. 20 ft. lb. (27Nm) Torque. 20 ft. lb. (27Nm) Torque. 20 ft. lb. (27Nm) Spark Plugs. VP-3851862-1, AC-R43TS, CH-RV15YC4. Torque. 20 ft. lb. (27Nm) Spark Plugs. VP-3851861-9, AC-MR43T, CH-RV15YC4. Torque. 20 ft. lb. (27Nm) Torque. 20 ft. lb. (27Nm). Champion RS12YC. Failure to use the correct spark plug may result in engine T,he following specifications are for nut and screw sizes not having specific torque recommendations. Screw Size Ft. Lb. in. Lb. Nm Screw Size Ft. Lb. In. lb. Nm. No. 6 9.7 -14 1,1 - 1,6 M-6 6-9 72-108 8-12. No. 10 2- 3 25 - 35 3-4 M-10 2840 336-480 38-54. No. 12 3- 4 35 - 45 4- 5 M-12 50-71 600-852 68-98. Battery Cable Requirements. The battery should be mounted as close to the engine as practical to cut down on battery cabaelengths. Follow the Volvo Penta does not recommend Carburetor and related parts. Distributor and related ignition parts. Fuel pump. Fuel filter canister Spark plug leads. Starter. Tilese components. Ilave been specifically designedto meet U.S. Coast Guard regulations not to emit fuel Frac-Num- Milli- Dec. Frac-. Meter Equiv. tional ber Meter Equiv.Certain symbols or combinations of symbols may appear on your Volvo Penta Sterndrive or on their accessories. It is If any symbol is not clearly understood, see your Dealer. Contents Under Pressure. Shift Positions Hour Meter TachometerMakesure the safety related service is performed at these points and at the intervals specified. Every25 Hours or As Specified Every 50 Hours or As Specified Recommendations. IAIternator. Belt. Checkbelt for tension and Adjust to specifications. Replace Keep spareon Flame Arrestor Check for damage to grill area. Seasonally clean and inspect. If damaged, replace with specified. Must be firmly attached. Damagedunit may allow backfire Volvo Penta parts, tf dirty, clean in Crankcase Checkoil level daily. Drain and refill every 50 hours or See Specifications. Engine Alignment. Seasonally. Check engine alignment. Oil Filter. Replace. See Specifications. Service Point Every 25 Hours or As Specified. Every 50 Hours or As Specified Recommendations. Power Steering Pump. Checkresovoir fluEd level. Steering Fluid. Steering Cable Ram Service Point Every 25 Hours or As Specified Every 50 Hours or As Specified Recommendations. Engine Check for leaks. CPleck belts for Seasonally check for hose Drain after operation in freezing Replace supply pump every 2 Transom Shietd Seasonally check for hose Drain after operation in freezJng Sterndrive Check water pickup screens for Drain after operation m free;ang Recommendations. Adjust as required. Use Volvo Penta. Replaceshift cable if necessary. Recommendations. Repair or replace defective Clean boat bottom. SeePreparationfor Boating. Be sure U.S.C.G. required Guardregulations). Service Point. Control Linkage. Shift System Bilge Area. Hull. Preparation for boating season. Safety Equipment. Trailer (if applicable). Every 25 Hours or As Specified. Check operation.Check adjustment Checkfor smooth shifting into and Every 25 Hours or As Specified. Checkfor gas fumes and leaks. Checkfor marine growth. Checkremote control and Every 50 Hours or As Specified. Seasonallyor every 100 hours, Every 50 Hoursor As Specified. All boat safety equipment should be Seasonally repack wheel bearings. General Engine Mechanical. V6 and V8 iVlodels. Cylinder. Bearing. Disassembly 2-15Bearing. Reaming Guides 2-17. Removal 2-13 Valve. Cleaningand inspection. 2-13 RepairCleanlinessandCrate 2-2 Seat. Cleaningand inspection. General. 2-2End. Measuring. Crankshaft. Piston Rings. Runout 2-21. Measuring. Assembly 2-12. Cylinder. inspecting 2-12. Bores 2-4. Honing. 2-7 Piston. Selection 240 Before working on any part of the engine, read the section called Safety Alwaysuse the correct fastener in the proper location. When you replace Generally, such coatings adversely affect the Whenyou install fasteners, use the correct tightening sequence and Following these instructions will help you avoid The engine repair information described in this section explains Use this section along with the proper engine repair section for Engine specifications Cleanliness and Care. An engine is a combination of many machined, honed, polished, Whenever valve Anytime the flame arrestor is removed, the intake opening must When any internal engine parts are serviced, care and cleanliness Throughout this section, it should be understood that proper This is considered standard shop Use of RTV Sealer and Anaerobic Gasket. Eliminator. Two types of sealants are commonly used in the engines covered. It is important that these sealers be applied properly and in the Common examples are oil pans and valve rocker arm Anaerobic gasket eliminator hardens in the absence of When two rigid parts Bump the part sideways to shear the RTV sealer. Bumping should These methods of cleaning can damage This grit is abrasive and has been Use a bead size as Run the bead to the inside of any bolt Do not wait for RTV to skin over. Do not overtighten. Using Anaerobic Gasket Eliminator These methods of cleaning can damage This grit is abrasive and has been Surfaces to be resealed must be cmean and dry. Replacing Engine Gaskets. Composite-type head gaskets and intake manifold gaskets The head gaskets have a thin Use caution when removing or handling Cylinder Bores. Measuring Cylinder Bore Taper and Out-of-Round. If one or more cylinder bores are rough, scored or worn No attempt should be made to cut down oversize pistons The smallest possible Measure the bore Measure at the top, middle, and bottom of the bore and note the Refer to Cylinder. Bore Reconditioning in this section. Cylinder Bore Reconditioning. Measure: Engine Specifications in the proper engine repair section for Lock the dial indicator at zero before removing it from the If cylinder bore taper or wear exceed specification, the cylinder,,; Engine Specifications in the proper repair section. If the bore is glazed but otherwise serviceable, break the glaze Refer to Honing in Apply clean engine oil to the. E! Tool Required: J 24270 Ridge Reamer Refer to the manufacturer?s instructions before using J 24270. Boring Some pistons must be Then select the The slight variation usually This is very Honing Use only clean, sharp stones of the proper grade for the; Dull, dirty stones cut unevenly When using coarse or medium Also check measurement at Handle the pistons with care and do not attempt to force Each bore must be final honed to remove all stone or cutter marks Eng,ne;eng 2-7 Scrub with a stiff bristle It is essentian that a If any of the abrasive Piston and Connecting Rod. Tools Required: J 24086-C Piston Pin Removal and Installation Set If the bearings are to be reused, place Use a ring If a suitable jig is Measuring Piston Pin to Piston Clearance. Check against Engine Specifications Measure the piston pin hole diameter. Check the used piston to cylinder bore clearance. Use a telescoping bore gauge, If the used piston is not acceptable, determine if a new piston will If a new piston does not bring the cJearance Assembling the Piston and Connecting Rod. Tool Required: J 24086-C Piston Pin Removal and Installation. Set. Assemble: Connecting rod must be installed in the Hold the piston and connecting rod Refer to the This is necessary to ensure the piston pin is pressed into the Refer to the instructions supplied Press the piston pin Measure: Ring fit as follows: If the binding is caused by Refer to Piston Assembly in the proper engine repair section. ARI compression rings are marked on the upper side of the ring. When installing the compression rings, make sure the MARKED. SiDE IS TOWARDTHE TOP OF THE PISTON. The oil control rings are 3-piece assemblies, consisting of two If binding occurs at any If binding is caused by the Camshaft Bearings. Camshaft Bearing Removal. Removal and Use J 33049. This allows the tool to remain CJeaning and inspection. Clean: Important: Whenever the camshaft needs to be replaced, a Measure: If the camshaft is excessively bent, replace Camshaft Bearing Installation. Tool Required: J 33049 Camshaft Bearing Removal and. Installation Set. The outer camshaft bearings must be installed first. These bearMake sure to fit the correct cam bearing into the bore. The cam Drive the bearings into place Verify the holes are lined up. DRC651g Cylinder Head. Disassemble. Valves and components. Refer to the proper engine repair section. Cleaning and Inspection. Clean: Grind or replace as Check the valve Stems must not be bent. Grind or reface as. Peeded. Excessive valve stem to guide bore clearance will cause Insufficient The dial indicator If clearance exceeds Check valve spring height in Engine Specifications in the Valve springs should be replaced Replace the valve spring if valve Refer to Engine Specifications Valve Grinding When an excessively warped valw. Undersize valve Refer to Engine Specifications in the Several different types of equipment are available for refacing Valve Seat Grinding. Reconditioning the valve seats is very important, because the Another important factor is the cooling of the valve head. Good Several different types of equipment are available for resurfacing Regardless of what type of equipment is used, it is essential that Reaming Valve Guides. The valve guides used in engines covered by this manual are The valve guides are If the valve stem-to-bore clearance as previously measured is Oversize valves are available. Refer to. Engine Specifications in the proper engine repair section. Valves and components. Valve spring installed height of each valve spring as follows: If measurement? exceeds Crankshaft and Connecting Rod Bearings. Cleaning and inspection Crankshaft for cracks. Upon inspection, if a lower crankshaft bearing is If a lower crankshaft Measuring Bearing Clearance. Crankshaft bearings are of the precision insert type and do not If clearances are excessive, new upper Service bearings are avaiF Refer to Crankshaft arid. Bearing Installation in the proper engine repair section. For example, you may find To determine the correct replacement bearing size, the bearing Either of the following Micrometer Method Refer to Engine Specifications in Tighten bolts to the Torque. Specifications in the proper engine repair section. Engine Specifications in the proper engine repair section. Refer to Engine Specifications in the Replace or repair the crankshaft if clearance exceeds specificaPlastic Gauge Method Gauging plastic may If the bearing is fitted to the Crankshaft bearings must not be shimmed, scraped or Tools Required: J 7872 Magnetic Base Dial Indicator. Measure Crankshaft: C, onnecting Rod Side Clearance. Connecting rod side clearance. Refer to Engine Specifications Crankshaft End Play. Crankshaft end play, as follows. I. Firmly thrust the end of the crankshaft first rearward then Engine Specifications in the proper engine repair section for Some production Refer to Engine. Specifications in the proper engine repair section for available Crankshaft for binding. Turn crankshaft to check for binding. If the Thread Repair.