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Igniter Plug 5. Fuel Inlet Filter 13. Metering Valve 21. Fuel Divider and Fuel Nozzle 6. Filter Bypass Valve 14. Wiring to ECU (ECU not shown) 22. Primary Flow 7. Wiring to ECU (ECU not shown) 15. Torque Motor 8. Fuel Solenoid, Shutdown 16. Strainer Element Figure 16. Fuel Control Schematic (All Models). Combustor Assembly The combustor assembly, Figure 15, consists of a fuel nozzle (Figure 15, Item 5) mounted on the combustion chamber cap (Figure 15, Item 7). Fuel delivered to the nozzle assembly is sprayed into the combustion chamber (Figure 15, Item 8) and mixes with compressor discharge air. Compressed air from the compressor section passes through the deswirl deflector and enters the turbine plenum assembly where combustion takes place. The combustion gases flow through the torus scroll and the turbine nozzle to the turbine rotor causing rotation and driving the planetary gear system, which drives the gear train in the gearbox assembly. A containment ring (Figure 14, Item 17) is provided to protect personnel if the blades of the turbine were to disintegrate because of an overspeed or over temperature condition. The gearbox assembly also provides mounting bosses for a low oil pressure switch (Figure 13, Item 8), a speed sensor (Figure 13, Item 5) and a high oil temperature switch (Figure 13, Item 12). An oil pump housing is located on the lower front of the gearbox assembly. Note that an electronic switch in the ECU prevents power from being applied to the ignition unit until the engine reaches 10 speed during the start cycle. Another switch in the ECU removes power from the ignition unit when the engine reaches 95 speed. When energized, the ignition unit provides intermittent high voltage pulses to create a spark across the air gap of the igniter plug. Starter Assembly The starter is energized by a starter contactor when the ENGINE CONTROL switch is set to the START position. The circuit path that energizes the starter contactor is from the battery, through a 10 AMP circuit breaker, through the EMERG STOP switch (normally closed), through the latched contacts of relay K2, to the ECU. The circuit path to ground through the starter contactor coil is through auxiliary contacts on four control switches: DC POWER, AC POWER, PNEUMATIC POWER and HYD MAIN POWER. All four of these switches must be set to the OFF position to provide a ground circuit. Engine Controls The primary engine control is the ECU located in the AGPU electrical bulkhead (WP 0057 00). The ECU receives and sends signals to the engine mounted controls (Figure 13) through the engine wiring harness (Figure 13, Item 2). Engine mounted controls and sensors consist of the fuel control unit (Figure 13, Item 9), the load control valve (Figure 13, Item 26), low oil pressure switch (Figure 13, Item 8), high oil temperature switch (Figure 13, Item 12) and the fuel shutdown solenoid (Figure 13, Item 17). (WP 0051 00 through WP 0054 00 for maintenance of the engine mounted DC sensors). Fuel Control Unit (FCU) The fuel control unit (Figure 16, Item 1) is mounted on the front of the gearbox assembly oil pump housing assembly. Fuel from the AGPU auxiliary fuel pump (WP 0090 00, Figure 1, Item 3) entering the fuel control unit passes through the inlet filter (Figure 16, Item 5) and to the high pressure pump (Figure 16, Item 2). Fuel leaving the pump branches to the metering valve (Figure 16, Item 13), differential pressure valve (Figure 16, Item 10) and relief valve (Figure 16, Item 11). The differential pressure valve maintains a constant pressure drop across the metering valve (Figure 16, Item 13) so the flow is proportional to the valve area. Valve area is modulated by torque motor (Figure 16, Item 15) electrical signal inputs from the electronic control unit (ECU). Fuel flow passes from the metering valve and out the metered fuel outlet (Figure 16, Item 9) to the shutdown fuel solenoid (Figure 16, Item 8). The solenoid is controlled by the Electronic Control Unit (ECU). Control panel MASTER SWITCH set to OFF. An inoperative hour meter will also prevent the start of the engine. 1. Fuel Control Assembly 5. Magnetic Drain Plug (2) 9. Return Oil 2. Rotary Oil Pump Assembly 6. Scavenge Screen Pickup and Strainer 10. Cooling Fins 3. Low Oil Pressure (LOP) Switch 7. Oil Filter Element 11. Oil Distribution Manifold 4. High Oil Temp (HOT) Switch 8. Oil Pressure Regulating Valve Figure 18. Lubrication System Schematic (All Models). Engine Lubrication System The engine lubrication system is comprised of a rotary oil pump assembly (Figure 18, Item 2), an oil pressure regulating valve (Figure 18, Item 8), an oil filter element (Figure 18, Item 7), an oil distribution manifold (Figure 18, Item 11), a scavenge screen pickup and strainer (Figure 18, Item 6), a sight level indicator and two magnetic drain plugs (Figure 18, Item 5). Also associated with the lubrication system are a low oil pressure switch and a high oil temperature switch (covered in WP 0052 00 and WP 0053 00). The rotary oil pump assembly is located in the oil pump housing on the gearbox assembly. The pump assembly receives oil from the oil sump through a suction tube connected to a pickup and strainer. The pump supplies oil under pressure to the oil pressure regulating valve, which regulates the oil pressure to 35 to 55 psig by bypassing some of the oil back to the oil sump. Oil is routed to an oil distribution manifold through a replaceable oil filter element. The oil distribution manifold is mounted in the compressor section and delivers oil to the meshing points of the planetary gear system. Oil is routed through internal passages to provide lubrication at the main shaft bearings, gear meshing points and the starter clutch. It includes a permanent magnet stator and rotor, an exciter stator and rotor and a main DC rotating field and AC stator. The main AC stator incorporates three sets of three phase windings. The AC outputs of the other two windings are full-wave rectified to provide 28 VDC output. The permanent magnet provides a three phase output whenever the generator is driven by the engine. The exciter provides a three phase output which varies in magnitude with the field excitation. GCU CSV3370-2 can ONLY be used on AGPU, 83-360A. The rectangular box on the top of the alternator is eliminated. The magnitude of the three phase voltage generated in the main stator windings is a function of the ampere turns of the field windings, which is, in turn, a function of the exciter field excitation. Gearbox Assembly Pad 4. Hydraulic Pump 9. Pump Fitting 14. Grommet 5. Spacer 10. Elbow Inlet Figure 22. Hydraulic System, Simplified (All Models). HYDRAULIC SYSTEM NOTE Two special adapter hoses (2 foot) are provided to match high pressure and return low pressure hoses to CH-47 connectors. The hydraulic system (Figure 23) consists of a hydraulic pump (mounted on engine gearbox assembly), a hydraulic module, a dual manifold and hydraulic hoses and lines. The hydraulic system provides adjustable high pressure hydraulic power up to 3,300 psig at 15.2 gpm to an aircraft. This hydraulic power can be used to drive aircraft hydraulic systems, fill aircraft reservoirs or flush aircraft hydraulic systems. Output pressure to the aircraft is adjusted by the operator at the hydraulic module control panel. Hydraulic pressure, once set, remains constant regardless of the flow rate demanded by the aircraft (up to the maximum flow rate of 15.