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mercury sport jet 120 xr2 service manualJust enter the brand or the model of your engine or directly you query in the search field! Different secured paiement modes are offered! There is no postal delivery made! France. Learn more - opens in a new window or tab This amount is subject to change until you make payment. For additional information, see the Global Shipping Programme terms and conditions - opens in a new window or tab This amount is subject to change until you make payment. If you reside in an EU member state besides UK, import VAT on this purchase is not recoverable. For additional information, see the Global Shipping Programme terms and conditions - opens in a new window or tab Delivery times may vary, especially during peak periods and will depend on when your payment clears - opens in a new window or tab. Learn More - opens in a new window or tab Learn More - opens in a new window or tab Learn More - opens in a new window or tab Learn More - opens in a new window or tab Learn More - opens in a new window or tab Contact the seller - opens in a new window or tab and request a postage method to your location. Please enter a valid postcode. Please enter a number less than or equal to 1. Sellers may be required to accept returns for items that are not as described. Learn more about your rights as a buyer. - opens in a new window or tab You're covered by the eBay Money Back Guarantee if you receive an item that is not as described in the listing. All Rights Reserved. User Agreement, Privacy, Cookies and AdChoice Norton Secured - powered by Verisign. Our library is the biggest of these that have literally hundreds of thousands of different products represented. I get my most wanted eBook Many thanks If there is a survey it only takes 5 minutes, try any survey which works for you. Manuals on CD make sense, they are more durable than paper and you can look information up very quickly. If you need a hard copy, push the print button!!http://www.sanitconsulting.it/public/userfiles/copystar-cs-2030-manual.xml
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Super high amount of views. 13 sold, 19 available. More Super high amount of views. 13 sold, 19 available. You are the light of the world. United States. With Starting Serial Numbers. Powerhead Pump Unit Throughout this publication, ?Dangers?, ?Warnings? HAZARD Symbol These ?Safety Alerts? alone cannot eliminate the hazards COULD result in severe personal injury or death. Notice to Users of This. Manual. This service manual has been written and published It is assumed that these personnel are familiar with Mercury Marine, that they have been trained in the We could not possibly know of and advise the service We have not undertaken Therefore, anyone All information, illustrations and specifications contained As required, It should be kept in mind, while working on the product, Any time the intake or exhaust openings are exposed It is important to note, during any maintenance procedure Numbers on the heads of the metric bolts and on the American nuts do not have strength markings. Mismatched Therefore, Sport Jet. A marine power product is a combination of many Throughout Whenever components are removed for service, At the time of installation, Before raising or removing an engine from a boat, the Month of Printing. Year of Printing Engines should be attached We reserve the right to make changes to this manual Refer to dealer service bulletins for other pertinent information Page Numbering. Two number groups appear at the bottom of each Section Number. Part of Section Letter. Page Number Section 1 - Important Information. A - Specifications. B - Maintenance. C - General Information. D - Sport Jet Installation. Section 2 - Electrical. A - Ignition. Section 3 - Fuel System. B - Carburetor. C - Oil Injection. Turn Key Start Electronic Control Module. Section 4 - Powerhead. Section 5 - Pump Unit. Important. Information. Electrical. Fuel System. Powerhead. Pump Unit Page. Master Specifications..................... 1A-1. Torque Chart.......................... 1A-3 Model 175 Pump Unit Displacement. V-6 Cylinder, Two Cycle, Loop Charged STROKE Length (All Models) 2.650 in. (67.31mm) Bore Type Cast Iron. PISTON Piston Type. Standard Aluminum REEDS Reed Type. Reed Stand 0pen (Max.). Reed Stop (Max.). Steel Not Adjustable Recommended Gasoline. Recommended Oil. Unleaded 87 Octane Minimum. Quicksilver TC-W3 or TC-WII 2 Cycle. Outboard Oil Only Starter Draw (Under Load). Starter Load (No Load). Battery Rating Spark Plug Type. Spark Plug Gap. Capacitor Discharge Carburetor. Idle RPM. Wide Open Throttle (WOT) RPM. Idle Mixture Screw Adjustment Float Setting. Main Jet Idle Air Jet Vent Jet Timing. Idle Timing Standard Hardware. Special Items Torque Impeller Gear Nut 90 lb. ft. (122 N?m). Pinion Shaft Assembly 180 lb. in. (20 N?m). Drive Housing. Cover Nuts Stator Bolts 35 lb. ft. (47.5 N?m). Nozzle to Stator Bolts 35 lb. ft. (47.5 N?m). Rudder Pivot Bolt 50 lb. ft. (68 N?m). Reverse Gate. Pivot Bolt Steering Lever Screw 180 lb. in. (20.2 N?m). Stop Screw Inlet Screen Screw Inlet Screen Screw Ride Plate Screw 75 lb. in. (8.5 N?m). Metric Hardware Adaptor Plate to. Powerhead Powerhead to Drive. Housing Nuts Cylinder Head 225 lb. in. (25.4 N?m). Then Turn Additional 90. Flywheel Nut 125 lb. ft. (169.5 N?m). Main Bearing Bolts 270 lb. in. (30.4 N?m). Connecting Rod Screws 120 lb. in. (13.6 N?m). Transfer Port Cover 80 lb. in. (9.03 N?m). Exhaust Manifold 180 lb. in. (20 N?m) Page. Flushing Cooling System............... 1B-1. Following Complete Submersion......... 1B-1. Salt Water Submersion Submerged While Running Submerged Engine (Fresh Water). Plus Special Instructions............. 1B-1. Fuel System.......................... 1B-2. Out-of-season Storage................. 1B-2. Out-of-season Battery Storage.......... 1B-2. Detonation: Causes And Prevention...... 1B-3. Compression Check................... 1B-4. Water Pressure Check................. 1B-4 Flushing the cooling system is essential after each DO NOT run the engine above idle Following Complete Submersion. Submerged engine treatment is divided into three The most critical is submersion If, after engine is recovered and with spark If this is the case the powerhead must be disassembled. Disassemble Rotate flywheel to Engine should be run If unable to Out-of-Season Storage In preparing for out-of-season storage, two precautions The following storage procedures should be followed If the gasoline being used contains alcohol, it is Fill the fuel system (tank, hoses, fuel pump, and carburetors) Proceed with the Quicksilver Gasoline Stabilizer (follow instructions Tip fuel tank Pour this mixture into fuel When the engine starts Continue to spray Reinstall spark plugs. Lube as explained in ?Jet Pump? section (see. Table of Contents). Remove tubing from speedometer fitting and Storage following. IMPORTANT: Check and refill housings with. Quicksilver Hi Performance Gear Lube before Out-of-Season Battery Storage Check water level and place on charge for 5 to DO NOT fast charge. How Weather Affects. Engine Performance. It is a known fact that weather conditions exert a profound Corporations internationally have settled on adoption Summer Conditions of high temperature, low barometric In pointing out the practical consequences of weather Detonation: Causes and Prevention. Detonation in a 2-cycle engine resembles the ?pinging? It can be described Detonation generally is thought of as spontaneous Detonation creates severe, untimely While there are many causes for detonation in a A few which are not commonly understood are: Detonation usually can be prevented provided that Variation of more than 15 psi (103.5 kPa) It is essential, therefore, that improper Water Pressure Check. NOTE: To perform these checks a Water Pressure RPM Water Pressure PSI Month of Printing. Year of Printing. Section Description. Section Number. Page Number Page. Page Numbering......................... 1C-2. Service Manual Outline................... 1C-3 Throughout this publication, ?Dangers?, ?Warnings? HAZARD Symbol These ?Safety Alerts? alone cannot eliminate the hazards COULD result in severe personal injury or death. Notice to Users of This. General Information...................... 1D-1. Notice to Installer...................... 1D-1. Installation Products................. 1D-1. Torque Specifications.................. 1D-1. Serial Number Decal Location........... 1D-2. Corrosion Protection................... 1D-2. Installation Requirements................. 1D-2. Boat Construction..................... 1D-3. Engine Compartment Ventilation......... 1D-3. Exhaust System....................... 1D-3. Fuel Delivery System.................. 1D-4. Instrumentation........................ 1D-4. Wiring Diagrams....................... 1D-5. Impeller Selection..................... 1D-6. Remote Control and Cables............. 1D-6. Steering Helm and Cable............... 1D-6. Sport Jet Hull Dimensions Steering Cable Adjustment............. 1D-10. Shift Cable Adjustment................ 1D-11. Page. Bilge Siphon Feature.................... 1D-13. Installing Bilge Siphon................. 1D-13. Installing Powerhead.................... 1D-13. Battery Connection................... 1D-14. Throttle Cable Adjustment............. 1D-15. Oil Injection System................... 1D-15. Bleeding Air from Oil Injection Pump Adjusting Oil Injection Pump........... 1D-16. Turn-Key Start Feature................... 1D-17. Specifications........................ 1D-17. Adjustments......................... 1D-17. Timing Pointer Adjustment.......... 1D-17. Carburetor Synchronization......... 1D-18. Timing Adjustments................... 1D-18. Maximum Timing Adjustment........ 1D-19. Primary Pickup Timing Adjustment... 1D-19. Idle Speed Adjustment.............. 1D-20. Trim Plate Adjustment................... 1D-20. Pre-delivery Inspection................... 1D-21 Notice to Installer. Throughout this publication, ?Warnings? and ?Cautions? Symbol! ) are used to alert the installer to special Carefully. These ?Safety Alerts,? alone, cannot eliminate the Strict compliance to these IMPORTANT: Indicates information or instructions This installation manual has been written and published It is assumed that these personnel are familiar with Mercury Marine. Also, that they have been trained in We could not possibly know of and advise the marine We have not Therefore, All information, illustrations, and specifications contained As required, OEM boat companies. Liquid Neoprene 92-25711--2. Dielectric Grease 92-823506--1. Perfect Seal 92-34227--1. Special Lube 101 92-13872A1. Torque Specifications. NOTE: Tighten all fasteners, not listed, securely. Reverse Stop Screw 120 lb. in. Forward Stop Screw 120 lb. in. Ride Plate-to-Pump Screws 75 lb. in. Drive Housing Cover to Drive. Housing fasteners 35 lb. ft. A serial number decal is located on the side of the flywheel IMPORTANT: The Pump Unit Serial Number sticker The engine serial number and pump serial number The engine serial number The pump unit serial Corrosion Protection. This power package is equipped with anodes to help Installation Requirements. IMPORTANT: The Sport Jet is considered an. INBOARD engine. The boat it is installed in must IMPORTANT: Boating industry standards (ABYC. NMMA, etc.), federal standards and Coast Guard IMPORTANT: Engine electrical system is negative Battery should be located IMPORTANT: Terminals must be soldered to Cable Length Cable Gauge IMPORTANT: All applicable U.S. Coast Guard Care must be exercised in the design and construction Seams must be located Also, the passenger Water that runs IMPORTANT: Mercury Marine will not honor any Engine Compartment Ventilation. Engine compartment must be designed to provide a Engine Compartment Specifications. Model Engine Air Requirements Open Throttle. Physical Engine For serviceability, it is recommended that an additional Exhaust System. IMPORTANT: It is the responsibility of the boat Warranty, unless this damage is the result of The engine must be properly located to ensure that Subtract (b) from Instrumentation INBOARD engines must be adhered to when installing Failure to comply If a primer bulb is used, it must be U.S. Coast. Guard approved for inboard engine applications. If a fused accessory panel is to be used, it is recommended NOTE: The charging system on these engines is We recommend the use of Quicksilver Instrumentation Refer to ?Quicksilver. Accessories Guide? for selection. If other than Quicksilver electrical accessories are to Therefore, precautions A warning horn must be incorporated in the wiring IMPORTANT: If a warning horn system is not Marine will not honor any warranty claims for Route instrumentation wiring harness back to engine, Fasten harness(es) to Temperature Sender Places) Apply Quicksilver Liquid Neoprene to Connections Dielectric Grease (92-823506--1) IMPORTANT: Installed impeller must allow engine RPM range. The jet drive comes equipped with a standard stainless If a different impeller is installed in place of the standard Remote Control and Cables. To ensure proper shift and throttle operation, we recommend Start-in-gear protection. Neutral RPM Limit at 2,000 RPM. NOTE: This applies to dual lever remote controls as High strength mechanism to accomodate Ability to use a 40 series shift cable. If a remote control other than the Sport Jet Remote Jet Boats (Standard P-23). Allow for a minimum of 3 inches (76 mm) of A means of attaching and locking the cable to A locking tab is provided by Mercury to be used with The shift cable end (at the pump) is submersed in Follow shift cable adjustment procedure for proper Follow throttle cable adjustment procedures for Steering Helm and Cable Allow for a minimum of 3.75 inches (95.3 mm) The steering cable should be able to withstand A locking tab is provided by Mercury to be used with Follow steering cable adjustment procedure for Tunnel Dimensions (in inches) Sport Jet Hull Dimensions There are three areas of concern: A reference area for the cut out can be produced on Location pins (a) that would project into the internal These location pin holes could allow the use of a Mounting Flange Thickness. Specifications. Section A-A Recommended Flange Flatness:.030 Inch. Maximum Between Reference Points Min. Size Hull Cutout Three different size grommets are available depending Install nut on cable before Coarse cable adjustment is made using these IMPORTANT: Ensure that the shift lever in the NOTE: It is easier to adjust the shift and steering NOTE: When installing pump in tunnel, be sure Ensure gasket NOTE: Before torquing fasteners, check side exhaust N?m). NOTE: Check cables for free movement after cover Steering Cable Adjustment This is the steering cable fine adjustment. Cable Shift Cable Adjustment. IMPORTANT: The shift cable MUST BE properly Pre-load in either position It may also cause stiffness of the throttle Thread adaptor on With cable If the reverse gate If this occurs, reduce Failure to Torque forward stop Apply Perfect. Seal (92-34227-1) to the cable conduit just behind Slide the forward end The Sport Jet incorporates an automatic bilge siphoning Water exiting the nozzle Installing Bilge Siphon. Uncoil siphon hose from clamp on exhaust manifold. Hose should remain attached to clamp on manifold. Loop siphon hose over clamp on exhaust manifold. Place siphon hose in bilge. The siphon break must be located above the water Installing Powerhead U.S. Coast Guard approved hose clamp Battery Connection. NOTE: Engine electrical system is negative (?) Make sure that Throttle Cable Adjustment (Using. Morse MV2.5 Control Box) Oil Injection System Secure with sta-strap. NOTE: Fitting barb (b) is a vent and does not get connected Reinstall the fill cap. NOTE: If air bubbles persist, they can be purged out This will cause the fuel pump to provide a partial Adjusting Oil Injection Pump. When throttle linkage is at idle position, alignment An air leak, A loose fill cap Bleeding Air from Oil Injection Pump Loosen bleed screw (a) three The Sport Jet utilizes an automatic enrichner to start There are no adjustments IMPORTANT: The Turn-Key Start relies on closed Ensure throttle plates are Adjusting. Sport Jet 175XR2. Full Throttle RPM Range 5000-5500. Idle RPM 1000 - 1100. Maximum Timing: Firing Order 1-2-3-4-5-6. Adjustments Remove all Set dial indicator Adjust idle stop Without moving Readjust if necessary. Allow.010 in. -.015 in. (.25 mm -.38 mm) clearance W.O.T. Retighten jam nut on adjustment screw. Timing Adjustments IMPORTANT: The remaining timing adjustments Crank engine Retighten jam nut on adjustment screw. If these are your needs and desire, you are not to worry any longer as what you need is repair manual. This manual is compiled by team of experts that know the best way to repair Ford Fiesta. For that reason, you are going to get the information you need to handle repair on Ford Fiesta Fifth generation (2002-2008) as all the information are loaded on this manual. The service manual provided on this website will enable you to repair your car in your garage through this manual. You will not need to install special software for you to use this manual as it is offered on PDF format. 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