1994 jeep grand cherokee zj service repair manual
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1994 jeep grand cherokee zj service repair manualThe following symbols are not relevant to every vehicle. SYMBOL DEFINITION SYMBOL DEFINITION Serviceable with engine Gear oil mounted Filling fluid Molybdenum disulfide oil Lubricant Brake fluid Special tool Wheel bearing grease Tightening torque. EAS20150 MODEL LABEL The model label “1” is affixed to the frame. This information will be needed to order spare parts. When the key is turned to “ON”, the speedom- eter needle will sweep once across the speed range and then return to zero in order to test the electrical circuit. Refer to “FUEL INJECTION SYSTEM”. EAS20200 REPLACEMENT PARTS Use only genuine Yamaha parts for all replace- ments. Use oil and grease recommended by Yamaha for all lubrication jobs. Other brands may be similar in function and appearance, but. When installing oil seals “1”, lubricate the oil seal lips with a light coat of lithium-soap-based grease. Oil bearings liberally when installing, if appro- priate. Use only the appropriate special tools as this will help prevent damage caused by the use of inappropri- ate tools or improvised techniques. Special tools, part numbers or both may differ depending on the country. Illustration pages Extension 5-22 90890-04136 Extension 5-22 90890-04082 Oil filter wrench 3-24 90890-01426 YU-38411 Belt tension gauge 3-18 90890-03170 Rear drive belt tension gauge YM-03170 Steering nut wrench 3-20, 4-58 90890-01403 Exhaust flange nut wrench YU-A9472 Damper rod holder 4-51, 4-53. Illustration pages Universal clutch holder 5-48, 5-51 90890-04086 YM-91042 Pressure gauge 6-9, 6-11 90890-03153 YU-03153 Fuel pressure adapter 6-11 90890-03176 YM-03176 Digital circuit tester 5-57, 6-12 90890-03174 Model 88 Multimeter with tachometer YU-A1927 Ignition checker 7-88 90890-06754 Opama pet-4000 spark checker. Tightening torque specifications for spe- cial components or assemblies are provided for each chapter of this manual.
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To avoid warpage, tighten multi-fastener assemblies in a crisscross pattern and progressive stages until the specified tightening torque is reached. Front wheel axle pinch bolt Tighten the front wheel axle pinch bolts to specification twice. Tighten the inside and outside bolts alternately, starting with the inside bolt. Lower ring nut 1. Face the end 1. Plastic band inside. 2. Clamp R. Clamp the starter motor lead and O sen- 3. Speed sensor lead bracket sor lead. Face the opening outside. 4. Neutral switch S. Clamp the starter motor lead. Face the 5. From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. While checking the clutch operation, do not rev up the engine. a. Place the vehicle on a level surface, and start the engine. b. Grab the clutch lever and make sure that you can shift the gear smoothly. c. Repeat the bleeding procedure when the tiny bubbles in the hose have disappeared. 1. New tires have a relatively low grip on the road surface until they have been slightly Measure the drive belt slack when the engine worn. Therefore, approximately 100 km (60 is cold, and when the drive belt is dry. EWA13140 WARNING Do not overtighten the lower ring nut. 3. Recommended lubricant Lithium-soap-based grease EAS5S7102 CHECKING THE CHASSIS FASTENERS Make sure that all nuts, bolts, and screws are properly tightened.EWA13120 EWA13120 WARNING WARNING Securely support the vehicle so that there Securely support the vehicle so that there is no danger of it falling over. Before checking the engine oil level, wait a few minutes until the oil has settled.The rear brake light switch is properly adjusted when the brake light comes on just before the braking effect starts. Headlight beam is raised. Direction “b” Direction “b” Throttle cable free play is decreased.Key cylinder (seat lock) Meter coupler Disconnect. Seat lock bracket Side cover (cylinder head) For installation, reverse the removal proce- dure. Turn signal light coupler Disconnect. Wire harness clamp Disconnect. Headlight body For installation, reverse the removal proce- dure. Positive battery lead (battery) Disconnect. Battery ECU coupler Disconnect. ECU (engine control unit) Starter relay coupler Disconnect. Lean angle sensor For installation, reverse the removal proce- dure. For installation, reverse the removal proce- dure. Rear fender bracket Passenger seat bracket Passenger seat guide Rear fender Mudguard (front) Rear turn signal light bracket cover Rear turn signal light coupler. Reflector (left) Front brake caliper Front wheel axle pinch bolt Loosen. Muffler Refer to “ENGINE REMOVAL” on page 5-1. Rear brake caliper Rear brake pad Brake pad spring Drive belt upper guard. Reflector (left) Refer to “GENERAL CHASSIS” on page 4-1. Front brake caliper retaining bolt Front brake caliper Front brake pad Front brake pad spring. Brake fluid Refer to “BLEEDING THE HYDRAULIC BRAKE SYSTEM” on page 3-14. Right rear view mirror Brake master cylinder reservoir cap Brake master cylinder reservoir diaphragm holder Brake master cylinder reservoir diaphragm Brake lever. Brake fluid Refer to “BLEEDING THE HYDRAULIC BRAKE SYSTEM” on page 3-14. Reflector (left) Refer to “GENERAL CHASSIS” on page 4-1. Front brake hose union bolt Washer Front brake hose Front brake caliper bracket bolt. Therefore, always follow these that the front wheel is elevated.Put the other end of the hose into an open container. d. Brake fluid Refer to “BLEEDING THE HYDRAULIC BRAKE SYSTEM” on page 3-14. Brake fluid reservoir cap cover Brake fluid reservoir cap Brake fluid reservoir diaphragm holder Brake fluid reservoir diaphragm Brake fluid reservoir Brake fluid reservoir hose. Brake fluid Refer to “BLEEDING THE HYDRAULIC BRAKE SYSTEM” on page 3-14. Rear brake hose union bolt Copper washer Rear brake hose Rear brake caliper retaining bolt Rear brake caliper For installation, reverse the removal proce- dure.https://www.ziveknihy.sk/audiokniha/designjet-z3200-service-manual Always install new brake pads and brake pad Refer to “BLEEDING THE HYDRAULIC springs as a set.Refer to “CHECKING THE BRAKE 2. Refer to “CABLE ROUTING” on page 2-35. ECA3D81005 When installing the brake hose onto the EAS22720 CHECKING THE REAR BRAKE MASTER brake master cylinder, make sure the brake. Rear view mirror (left) Plastic clamp Right handlebar switch Throttle cable Disconnect. Grip end Throttle grip Clutch switch coupler Disconnect. If there is any contact with the 1. Stand the vehicle on a level surface.EWA13120 WARNING Align the end of the upper handlebar holder Securely support the vehicle so that there with the punch mark “a”. Lower front fork cover Front fork leg For installation, reverse the removal proce- dure. Cap bolt O-ring Spacer Spring seat Fork spring Dust seal Oil seal clip Damper rod bolt Copper washer Damper rod Inner tube. EWA13120 WARNING Securely support the vehicle so that there is no danger of it falling over. 3. Recommended oil Yamaha fork oil 10WT 11.Front turn signal light Air temperature sensor coupler Disconnect. Front turn signal light bracket Air temperature sensor Front brake hose holder Front brake hose joint. This rear shock absorber contains highly compressed nitrogen gas. Before handling the rear shock absorber, read and make Place the vehicle on a suitable stand so that sure you understand the following informa- the rear wheel is elevated. Refer to “REAR SHOCK ABSORBER Connecting arms ASSEMBLY” on page 4-60. Exhaust pipe Refer to “ENGINE REMOVAL” on page 5-1. Drive belt lower guard Right side cover (lower) Pivot shaft nut cover. EWA13120 WARNING Securely support the vehicle so that there is no danger of it falling over.Swingarm Refer to “SWINGARM” on page 4-64. Refer to “REAR SHOCK ABSORBER Rear shock absorber ASSEMBLY” on page 4-60. Air duct Drive pulley cover Drive belt. Muffler Clamp Gasket Exhaust pipe stay Exhaust pipe Silencer plate Gasket Clamp Exhaust pipe protector 1 Exhaust pipe protector 3. Rider seat Refer to “GENERAL CHASSIS” on page 4-1. Fuel tank Refer to “FUEL TANK” on page 6-1. Refer to “FUEL TANK”. After all of the cylinder head nut 2. Cylinder heads Refer to “CYLINDER HEADS” on page 5-20. Valve cotter Upper spring seat Valve spring Intake valve. Before removing the internal parts of the cylin- der head (e.g., valves, valve springs, and valve seats), make sure the valves properly seal. 1. ECA13800 Hitting the valve tip with excessive force could damage the valve. 5-31. Front cylinder Rear cylinder Front cylinder gasket Rear cylinder gasket Dowel pin Circlip Piston pin Piston Top ring. Rear brake light switch Refer to “REAR BRAKE” on page 4-33. Right footrest assembly Refer to “REAR BRAKE”. Universal clutch holder 90890-04086 YM-91042 EAS25100 CHECKING THE FRICTION PLATES 2. Shift arm Refer to “ENGINE REMOVAL” on page 5-1. Primary drive gear cover Refer to “CLUTCH”. Starter motor For installation, reverse the removal proce- dure. 5-55. Clutch Refer to “CLUTCH” on page 5-44. Primary drive gear Refer to “CLUTCH”. Crankshaft Refer to “CRANKSHAFT” on page 5-68. Transmission Refer to “TRANSMISSION” on page 5-73. Bearing retainer Oil seal Bearing For installation, reverse the removal proce- dure. After all of EAS3D81029 the bolts are fully loosened, remove them. Relief valve assembly Oil pump assembly Dowel pin Oil pump housing Dowel pin Impeller shaft Oil pump inner rotor Oil pump outer rotor Oil pump housing cover Bearing. Crankcase Refer to “CRANKCASE” on page 5-59. Crankshaft Connecting rod cap Big end lower bearing Connecting rod Big end upper bearing For installation, reverse the removal proce- dure. Identify the position of each big end bearing so ECA13930 that it can be reinstalled in its original place. Crankcase Refer to “CRANKCASE” on page 5-59. Long shift fork guide bar Short shift fork guide bar Shift drum assembly Shift fork 1 Shift fork 2 Main axle assembly Drive axle assembly. Make EAS5S71043 CHECKING THE INJECTOR PRESSURE sure that there is no smoking or use of. Fuel pressure adapter 90890-03176 h. After cleaning, air blow dry immediately YM-03176 and check that there are no foreign materi- als. This is because the electric current from the ignition coils does not flow to the ECU when both the neutral switch and sidestand switch are set to “OFF”, thereby preventing the spark plugs from producing a spark. Refer to “CHECKING THE FUSES” on page 7-81. Properly connect or repair the signal- Refer to “CIRCUIT DIAGRAM” on ing system’s wiring. Properly connect or repair the signal- Refer to “CIRCUIT DIAGRAM”. If this function detects a malfunction in the system, it immediately operates the engine under substitute characteristics and illuminates the engine trouble warning light to alert the rider that a malfunction has occurred in the system. Check and ser- vice the items or components that are the probable cause of the malfunction following the order given. After the check and service of the malfunctioning part has been completed, reset the meter display according to the reinstatement method. Normal signals are not received from the crankshaft position sen- Symptom sor. Engine startup: Impossible Fail-safe action Riding: Impossible Diagnostic monitor- — ing code No.Fault code No. Symptom Open or short circuit of intake air pressure sensor lead Engine startup: Possible Fail-safe action Riding: Possible Diagnostic monitor- ing code No. Symptom Open or short circuit of intake air pressure sensor lead Engine startup: Possible Fail-safe action Riding: Possible Diagnostic monitor- ing code No. When engine is stopped: Make sure that the atmospheric pressure Meter display is indicated. Fault code No. The intake air pressure sensor has failed (due to clogging of hose or Symptom sensor disconnection). Engine startup: Possible Fail-safe action Riding: Possible. Symptom Open or short circuit of throttle position sensor lead Engine startup: Possible under certain conditions Fail-safe action Riding: Possible under certain conditions Diagnostic monitor- ing code No. Display the throttle opening (between 0 and 125 degrees) Meter display When throttle is fully closed: 15 to 18 degrees When throttle is fully opened: 97 to 102 degrees. Symptom Open or short circuit of throttle position sensor lead Engine startup: Possible under certain conditions Fail-safe action Riding: Possible under certain conditions Diagnostic monitor- ing code No. Display the throttle opening (between 0 and 125 degrees) Meter display When throttle is fully closed: 15 to 18 degrees When throttle is fully opened: 97 to 102 degrees. Sidestand retracted: ON indication Meter display Sidestand extended: OFF indication Make sure that the ON and OFF indication is switched when the sid- Checking method estand is retracted and extended. Sidestand retracted: ON indication Meter display Sidestand extended: OFF indication Make sure that the ON and OFF indication is switched when the sid- Checking method estand is retracted and extended. The O sensor does not operate. Symptom Engine startup: Possible Fail-safe action Riding: Possible Diagnostic monitor- — ing code No.The O sensor does not operate. Symptom Engine startup: Possible Fail-safe action Riding: Possible Diagnostic monitor- — ing code No.Symptom Turnover of vehicle Engine startup: Impossible Fail-safe action Riding: Impossible Diagnostic monitor- ing code No.Symptom Front cylinder ignition coil primary lead malfunction Engine startup: Possible (depending on the number of failed cylin- ders) Fail-safe action Riding: Possible (depending on the number of failed cylinders) Diagnostic monitor- ing code No. Each ignition coil turns On or Off 5 times per second. Symptom Front cylinder ignition coil primary lead malfunction Engine startup: Possible (depending on the number of failed cylin- ders) Fail-safe action Riding: Possible (depending on the number of failed cylinders) Diagnostic monitor- ing code No. Each ignition coil turns On or Off 5 times per second. Symptom Rear cylinder ignition coil primary lead malfunction Engine startup: Possible (depending on the number of failed cylin- ders) Fail-safe action Riding: Possible (depending on the number of failed cylinders) Diagnostic monitor- ing code No. Each ignition coil turns On or Off 5 times per second. Symptom Rear cylinder ignition coil primary lead malfunction Engine startup: Possible (depending on the number of failed cylin- ders) Fail-safe action Riding: Possible (depending on the number of failed cylinders) Diagnostic monitor- ing code No. Each ignition coil turns On or Off 5 times per second. Symptom Engine speed is high when the engine is idling Engine startup: Possible (stuck fully closed unable) Fail-safe action Riding: Possible Diagnostic monitor- ing code No.Symptom Open or short circuit of injector lead Engine startup: Possible Fail-safe action Riding: Possible Diagnostic monitor- ing code No. When engine is stopped: Make sure that the atmospheric pressure Meter display is indicated. When engine is cranking: The indication value changes because the Checking method injector changes. Symptom Open or short circuit of lean angle sensor lead Engine startup: Impossible Fail-safe action Riding: Impossible Diagnostic monitor- ing code No.Symptom Open or short circuit of lean angle sensor lead Engine startup: Impossible Fail-safe action Riding: Impossible Diagnostic monitor- ing code No.Symptom Incorrect voltage supplied to the fuel injector and fuel pump Engine startup: Possible Fail-safe action Riding: Possible Diagnostic monitor- ing code No. The relay turns On or Off 5 times per second.Symptom Incorrect voltage supplied to the fuel injector and fuel pump Engine startup: Possible Fail-safe action Riding: Possible Diagnostic monitor- ing code No. The relay turns On or Off 5 times per second.Symptom An error is detected while reading or writing on EEP-ROM Engine startup: Possible Fail-safe action Riding: Possible Diagnostic monitor- ing code No. The in self diagnostic code 44 detected EEP-ROM errors are indi- cated. Symptom Incorrect voltage is supplied to the ECU. Engine startup: Possible Fail-safe action Riding: Possible Diagnostic monitor- — ing code No.Symptom Incorrect voltage is supplied to the ECU. Engine startup: Possible Fail-safe action Riding: Possible Diagnostic monitor- — ing code No.Er-1 Symptom No signal is received from the ECU. Engine startup: Impossible Fail-safe action Riding: Impossible Diagnostic monitor- — ing code No.Er-2 Symptom No signal is sent from ECU. Engine startup: Impossible Fail-safe action Riding: Impossible Diagnostic monitor- — ing code No.Er-3 Symptom Correct data cannot be received from the ECU. Engine startup: Impossible Fail-safe action Riding: Impossible Diagnostic monitor- — ing code No.Er-4 Symptom No registration data can be received from the meter unit. Engine startup: Impossible Fail-safe action Riding: Impossible Diagnostic monitor- — ing code No.Refer to “CHECKING THE FUSES”. If the continuity reading is incorrect, check the wiring connections and if necessary, replace the switch. ECA14370 Never insert the tester probes into the coupler terminal slots “a”. Always insert the probes from the opposite end of the coupler, taking care not to loosen or damage the leads. The following procedure applies to all of the c. Check the relay unit (diode) for continuity.Rear right turn signal light 2009 60. Rear left turn signal light 1. Main switch 61. License plate light 2. This manual should stay with this vehicle if it is sold.As the owner of the XVS950A, you are benefiting from Yamaha’s vast experience and newest technology regarding the de- sign and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan. Failure to Many accidents involve inexperi- Be a Responsible Owner inspect or maintain the vehicle properly enced operators. In fact, many op- As the vehicle’s owner, you are respon- increases the possibility of an accident erators who have been involved in. Breathing car- Always signal before turning or juries. The use of a safety helmet is the bon monoxide can cause headaches, changing lanes. If accessories. Do not use the key with the red magnets (this includes, but not bow for driving. EAU10661 All electrical systems are off. The key can be removed. EWA10061 WARNING Never turn the key to “OFF” or LOCK “LOCK” while the vehicle is moving.When re- and the start switch is pushed, but this leased, the switch returns to the center does not indicate a malfunction. position. To cancel the turn signal lights, push the switch in after it has re- EAU12733 Hazard switch “. See “Multi-function meter unit” on page 3-4 for detailed information. Make sure there is sufficient gasoline in the tank. The fuel tank cap cannot be installed EWA10881 unless the key is in the lock. In addition, WARNING the key cannot be removed if the cap is Gasoline and gasoline vapors are. To remove the rider seat 1. Insert the key into the seat lock, and then turn it counterclockwise. 1. Projection 2. Seat holder 2. Push the front of the seat down to lock it in place. Take the shock Minimum (soft): direction (b).Align the appropriate notch in the ad- Maximum (hard): justing ring with the position indicator on the shock absorber. Therefore, check this system regularly as described below and have a Yamaha dealer re- 3-16. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is set to “ ”.Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:. Make sure that operation is smooth. Check cable free play. Throttle grip 6-12, 6-20 If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. Make sure that operation is smooth. Control cables 6-20 Lubricate if necessary. Sidestand switch 3-16 If system is not working correctly, have Yamaha dealer check vehicle. In this position. If not, ask a Yamaha dealer to with the engine off, and do not check the electrical circuit.EWA10311 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. Instead, have a Yamaha dealer check the vehicle. To remove the panel If a spark plug shows signs of electrode Remove the bolt, and then pull the pan- erosion and excessive carbon or other el off as shown. Replace the air filter element Yamaha dealer.EAU22093 Adjusting the brake lever free bolt in direction (b). 7. Tighten the locknut at the crank- play case. 8. Tighten the locknut at the clutch le- If the specified clutch lever free play ver and then slide the rubber cover could be obtained as described above,. Mixing fluids may result in a touches the brake disc, have a Yamaha harmful chemical reaction and dealer replace the brake pads as a set.Water will significantly Have a Yamaha dealer change the The drive belt slack should be checked lower the boiling point of the fluid brake fluid at the intervals specified in and adjusted at the intervals specified and may result in vapor lock. Otherwise, the sidestand could contact the ground and distract the operator, re- sulting in a possible loss of control. Replacing the fuses 1. Turn the key to “OFF” and turn off The main fuse and the fuse box, which the electrical circuit in question.Replacing a license plate light 6. 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