kar kaddy ss manual
LINK 1 ENTER SITE >>> Download PDF
LINK 2 ENTER SITE >>> Download PDF
File Name:kar kaddy ss manual.pdf
Size: 1554 KB
Type: PDF, ePub, eBook
Category: Book
Uploaded: 11 May 2019, 14:12 PM
Rating: 4.6/5 from 849 votes.
Status: AVAILABLE
Last checked: 6 Minutes ago!
In order to read or download kar kaddy ss manual ebook, you need to create a FREE account.
eBook includes PDF, ePub and Kindle version
✔ Register a free 1 month Trial Account.
✔ Download as many books as you like (Personal use)
✔ Cancel the membership at any time if not satisfied.
✔ Join Over 80000 Happy Readers
kar kaddy ss manualWe feel you have made a wise choice and hope you are completely satisfied with your new piece of equipment.Be certain that your towing vehicle has the capacity to tow a tow dolly and towed vehicle combination.If your answer is YES, we thank you for your attitude and believe your towing experience will be a safe and pleasant one. Be sure your cooling system is in top shape, and adequate for towing anticipated load. In addition to being illegal in most states, carrying passengers in a towed vehicle exposes those passengers to risk of exhaust gas asphyxiation. Lighting Requirements Even though tow dollies have operating lights, law requires that a vehicle-in-tow be equipped with functioning stop, turn and running lights. ACCIDENTS Move all vehicles completely off the road. Get everyone out of the vehicle and off the road. Call police. Demco wants you to have a safe towing experience. Read these instructions carefully, read fender decals on tow dolly,. Use care when servicing or injury may occur.Check tightness of bolts periodically, using bolt chart as guide. Replace hardware with same grade bolt. NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout as- sembly of equipment. Install rear hole in the fender trough.Do not attempt while tow dolly is loaded or hooked up. Pull retainer clip from bottom of tongue locking pin. Lift locking pin out of tongue pivot.Do not attempt while tow dolly is loaded or hooked up. Locate ramp locks at inside center of ramps. Pull ramp lock straight out as far as it will go. Lift ramp lock up as far as it will go and allow lock to slide in until it stops. Make sure that the hitch and the hitch ball are in good condition and not rusted, loose or stripped. Recommended ball height is 18” to the top of the ball. Make sure hitch is locked down. Make sure the car is centered on the platform. Towed vehicle tires must fit in wheel troughs without overhanging sides. Never unhook tow Step 10.http://stedivet.com/royal/userfiles/kodak-easyshare-5300-manual.xml
- Tags:
- kar kaddy ss manual, demco kar kaddy ss owners manual, kar kaddy ss manual, kar kaddy ss manual, kar kaddy ss manual, demco kar kaddy ss manual, kar kaddy ss owners manual.
Thread tie-down strap through the slotted tube on dolly coupler from towing vehicle, before unloading tow the tie-down winch. Pull approx. 6” of strap through this slot. dolly. Make sure that platform and vehicle are straight. Re- Begin tightening strap making sure the tail becomes enclosed install driveshaft. Uncross wires, then while e Rue Ring to remove from pin. Model DA91 Brake Actuator SURGE BRAKES PARTS LIST REF. We feel you have made a wise choice and hope you are completely satisfied with your new piece of equipment. GENERAL INFORMATION 1. Unless otherwise specified, high-strength (grade 5) 3. When placing a parts order, refer to this manual for (3 radial-line head markings) hex head bolts are proper part numbers and place order by PART NO. If there is any portion of this manual. You, the operator, can avoid many accidents by observing the following precautions in this section. Always look around to make sure it is safe to start engine of towing vehicle or move unit. This is particularly important with higher noise levels, as you may not hear people shouting. Check tightness of bolts periodically, using bolt chart as guide. NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout assembly of equipment. Do not attempt while tow dolly is loaded or hooked up. Lift ramp lock up as far as it will go and allow lock to slide in until it stops. Do not attempt while tow dolly is loaded or hooked up. Pull ramp back as far as it will go. Bolt must be past notch before attempting the next step. Make sure that the hitch and the hitch ball are in good condition and not rusted, loose or stripped. Make sure hitch is locked down and secured with safety clip. Make sure the car is centered on the platform. Thread tie-down strap through the slotted tube on dolly coupler from towing vehicle, before unloading the tie-down winch. Begin tightening strap making sure the tail becomes enclosed Reinstall driveshaft.http://pusancard.com/userData/board/kodak-dsv-2400-manual.xml After purchasing this product, do you see any needed product improvement. If yes, what improvement. What other products would you like to see DEMCO offer. Comments Owner’s Name: Mailing Address. Page Count: 36 We feel you have made a wise choice and hope you are completely satisfied with your new piece of equipment. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems be- tween you, your dealer, or Dethmers Manufacturing Company (DEMCO). Pag e 16 Loading Instructions.. Pages 17-19 Toe-In Adjustment.. Page 20 DA91 Brake Actuator Parts Breakdown and List. Page 2 2 Brakes Line Parts Breakdown and List.. Page 23 Kar-Kaddy Breakdown Parts Assembly Instructions. Pages 24-25 Winch and Tilt-Bed Parts Breakdown.. Page 26 Ramp Latch and License Plate Bracket Parts Breakdown. Pag e30 Product Warranty.. Page 31 Warranty Registration.. Page 33-34 The appropriate signal word f or each has been selected using the follo wing guidelines: D ANGER: Indicates an imminently hazardous situation that, if not av oided, will result in death or serious injur y. W ARNING: Indicates a potentially hazardous situation that, if not av oided, could result in death or serious injur y. It may also be used to aler t against unsafe practices. CA UTION: Indicates a potentially hazardous situation that, if not av oided, ma y result in minor or moderate injur y. It ma y also be used to aler t against unsafe practices. If you ha ve questions not ans wered in this manual, or require additional copies, please contact your dealer or Dethmers Mfg. Co., P.O. Box 189, 4010 320th Street, Bo yden, IA 51234 ph: (712) 725-2311 T oll Free: 1-800-543-3626 F ax: (712) 725-2380 or 1-800-845-6420.demco-products.com REMEMBER Your best assurance against accidents is a careful and responsible operator.http://fscl.ru/content/boss-ls-2-manual-espa-ol If there is any portion of this manual or method of operation you do not understand, contact your local authorized dealer or manufacturer. Y ou, the oper ator, can av oid many accidents by observing the following precautions in this section. T o av oid personal injur y, study the following precautions and insist those working with you, or y ou yourself, follo w them. Replace any caution, warning, danger or instruction safety decal that is not readable or is missing. Location of such decals is indicated in this booklet. Do not attempt to operate this KK460SS under the influence of alcohol or drugs. Re view the saf ety instructions with all users. Operator should be a responsible adult.Obser ve all saf ety signs and practice the instructions on them. Ne ver e xceed the limits of a Kar Kaddy SS If its ability to do a job saf ely is in question DON'T TR Y IT. SAFETY.Y OU CAN LIVE WITH IT EQ UIPMENT SAFETY GUIDELINES LIGHTING AND MARKING It is the responsibility of owner to know lighting and marking requirements of local highway authorities and to install and maintain equipment to provide compliance with regulations. Light bar kits are available from your dealer or from manufacturer. Always look around to make sure it is safe to start engine of towing vehicle or move unit.Make allowances for increased length and weight of KK460SS when making turns and stopping. Make sure tongue is in forward locked position with locking pin and retainer clip properly installed before hooking up or loading. IMPORTANT INFORMA TION Customer Responsibilities Customer assumes all risks inherent in operation, use, or possession of Kar Kaddy. Towing a vehicle is owners responsibility and it is the owner who must ensure that weight and size limits of Kar Kaddy will not be exceeded by vehicle being towed. Any injury or damage that results from improper use or exceeding weight or size limits is sole responsibility of owner.http://kovonerez.com/images/a-coffeehouse-manual.pdf Towing V ehicle Requirements Owner assumes all responsibility for towing vehicle’s fitness and suitability to perform towing task in safe, legal, and reliable manner. These responsibilities may include, but are not limited to: ???? ???? ?? ? Towing vehicle weight being substantially greater (at least 1000 lbs.) than weight of Kar Kaddy and towed vehicle combined. ? Compliance with towing restrictions as stated by towing vehicle owner’s manual or manufacturer. ? Towing vehicle having minimum of 5000 lb.Hitch ball must be 2”. Do not use any other size hitch ball. ? Towing vehicle’s hitch being approximately 18 inches to top of hitch ball. Make sure that hitch and hitch ball are in good condition and not rusted, loose or stripped. Both hitch and hitch ball must be securely attached to towing vehicle. ? Towing vehicle must be in good condition. ? Towing vehicle having a current federal or state inspection where applicable, and complying with any applicable laws. ? Assure all lights are properly hooked up and operating at all times. Load Weight and Size Limits Load weight is total weight of towed vehicle. Overloading Kar Kaddy may cause serious injury or damage to both towed vehicle and Kar Kaddy. Maximum Towed Vehicle W eight. KK260 KK260SB KK360 KK360SB 4400 lbs. 4700 lbs. 4400lbs. 4700lbs. Size limit is overall width. Towed vehicle exceeding size limit will obstruct platform’s turning action when towing and could damage towed vehicle’s tires and fenders. KK260: 70” max. 42” min. KK360 76” max. 42” min. INSTRUCTIONS Kar Kaddy Hook-Up 1. Assure towing vehicle parking brake is fully engaged. 2. Loosen coupler lock, place coupler of Kar Kaddy over 2” hitch ball on towing vehicle. Assure coupler is fully seated on ball then completely tighten coupler lock. Pull up on Kar Kaddy tongue to assure it is properly secured. NOTE: Assure that hitch and hitch ball are in good condition and not rusted, loose or stripped. Both hitch and hitch ball must be securely attached to towing vehicle. 3. Connect Kar Kaddy wire harness to connector on towing vehicle and check lights for proper operation. Loading Towed Vehicle E 1. Assure towing vehicle and Kar Kaddy are straight, on level ground, and properly hooked up before loading towed vehicle. 5. Grasp bed release handle on tongue and pull toward coupler. This releases tilt bed. 6. Before loading (and unloading) towed vehicle make sure platform and towed vehicle are in straight alignment. Don’t load towed vehicle onto KAR KADDY until completely and properly hooked up to towing vehicle and setting on level surface. 7. With someone safely guiding you, center vehicle to Kar Kaddy. Slowly drive vehicle forward, until tires touch wheel stops at front of platform.If towed vehicle does not have a locking steering column, steering wheel must be securely tied. 9. Place tire straps over tires centering straps and winches to tires, avoiding contact with suspension components. Short side of hook must face rear of Kar Kaddy. While tightening straps, pull cross straps forward to ensure even tightening. Tighten straps until each tire starts to flatten against tire stop. After strap is tight and with ratchet handle in down (horizontal) position insert lock pin through hole in ratchet pawl arm and ratchet frame then attach retainer clip. Hook safety chains to frame of towed vehicle directly above area where chains are mounted on Kar Kaddy. IMPORT ANT: Chains must not attach to or go over steering or brake parts. Leave enough slack in chains for suspension movement. Check tire straps after first 5 miles of travel and every 50 miles thereafter to ensure they are tight and not rubbing or fraying on suspension components of towed vehicle. 10. If towed vehicle is rear wheel or four wheel drive, disconnect drive shaft. (Simply placing transmission in neutral is not sufficient to prevent damage to transmission). You must disconnect drive shaft at rear axle and remove it. With the drive shaft removed it will be necessary to cap the transmission tail shaft to prevent transmission fluid loss. Consult your vehicle owner’s manual to help determine if and how your vehicle is suitable to be towed. 11. RELEASE P ARKING BRAKE ON T OWED VEHICLE. Ensure that steering wheel is locked in straight forward position, remove ignition keys and lock doors of towed vehicle. 12. Release parking brake on towing vehicle and drive forward 100 feet. Stop and perform safety check. Check hitch, hitch ball, ball coupler, safety chains, tire straps, bolts and other items to ensure they are tight and in correct position. Check all lights to make sure they are operating properly. Repeat safety check after first 5 miles and every 50 miles thereafter. NOTE: Do not unhook Kar Kaddy from towing vehicle until towed vehicle is completely unloaded from Kar Kaddy. Unloading Towed V ehicle 1. Assure towing vehicle and Kar Kaddy are straight, on level ground, and properly hooked up before unloading towed vehicle. 2. Fully engage parking brake of towing and towed vehicles. 3. If removed, reinstall drive shaft of towed vehicle. 4. Straps may be “quick released” by removing locking pin, grasping ratchet pawl and ratchet handle simultaneously and pushing down sharply. This process will permit easy removal of strap from winch. 5. Remove tire straps and safety chains from towed vehicle. Fluid may have leaked out during towing. 8. Store safety chains and straps in their storage position on each side. 9. Return tilt bed to locked position and reinsert steering lock pin. If Kar Kaddy is equipped with brakes attach emergency brake cable to one of these loops. Allow some slack in chains and cable for movement during turning. Failure to follow these instructions could result in serious injury or death. 2. Remove winch lock pins (A) from strap winches on front of Kar Kaddy. RELEASE WINCH: Grasp handle (B) squeeze trigger (C) push down and pull all excess strap from winch. Lay tire strap to outside of Kar Kaddy. Turn clip back so it rests against back of light to hold license “down” and tighten wing nut. (License must be “up” with Kar Kaddy empty). 3. Remove STEERING LOCK PIN before loading vehicle onto Kar Kaddy to allow AUTO STEER to operate. Use 2” 5000 lb. (or greater) capacity ball for Kar Kaddy without surge brakes and 2” 6000 lb. (or greater) capacity ball for Kar Kaddy with surge brakes. Assure towing vehicle parking brake is fully engaged before starting hookup, loading, unloading or unhooking Kar Kaddy. Don’t load towed vehicle onto Kar Kaddy until Kar Kaddy is completely and properly hooked up to towing vehicle and setting on level surface. Always drive front wheels of towed vehicle onto Kar Kaddy. Don’t load backwards. Tail lights and stop lights must be hooked up and operating properly at all times. Don’t load towed vehicle that exceeds weight or size limits onto Kar Kaddy. Always have someone safely guide you when driving towed vehicle onto Kar Kaddy. Assure tires of towed vehicle and Kar Kaddy are in good condition and properly inflated. Tire pressure may increase during travel, Do not bleed off this increase in pressure. Don’t back towing vehicle with Kar Kaddy attached. Kar Kaddy swivels both at coupler and at car platform. If you must back up, unload towed vehicle first, disconnect Kar Kaddy and move vehicle and Kar Kaddy separately. Play it safe. park where you can pull ahead when leaving. Braking distance increases when using Kar Kaddy. Use caution and always allow sufficient braking distance. Avoid sharp turns or swerves. Descend hills in lower gear. Avoid sudden braking or lane changes when descending a hill. Don’t transport passengers or cargo in vehicle being towed. Don’t unhook Kar Kaddy from towing vehicle until towed vehicle is completely unloaded from Kar Kaddy. WARNING A. DD21018 B. DD21019 QTY. 1 C. DD21020 QTY. 2 D. DD21017 QTY. 4 E. RD21002 QTY. 1 Decal Location WINCH OPERA TING INSTRUCTIONS Remove winch lock pins ( A ) from strap winches on front of tow dolly. Release winch: Grasp handle ( B ) squeeze trigger ( C ) push down and pull all excess strap from winch. Lay tire strap to outside of tow dolly. Tighten straps: Place tire straps over tires centering straps and winches to tires. After strap is tight, insert lock pin into winch.Check tightness of bolts periodically, using bolt char t as guide. NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout assembly of equipment. Therefore, do not grease or oil bolts or capscrews unless otherwise specified in this manual.Plug into the flat four connector by matching the colors. Do not cross colors when making this connection. NOTE: Brake line and wiring must be above bolt also coupler assembly must be ahead of bolt. Front bolts and bushings go in front open slot of ramp mount. With the use of two clamps, secure ramp to main frame. If ramp is too tight when pulling back, reclamp ramp as in previous step and loosen bolts so ramp lowers away from main frame. Tighten bolts and retry. 12. Repeat steps 7-11 for other side. Connector 1 2 3 4 5 5 6 7 8 9 9 67 8 10 10 6 6 6 7 7 7 9 11 12 12 13 F emale Coupler Connecting Dr ip F ree Quic k Coupler brake couplers. Not needed for factory setup units.Fender Assembly Instructions 3. On the left side, plug in bullet plugs with white to white, black to brown and yellow to red. On the right side, plug white to white, black to brown and green to red. 4. With a pliers, install two wire clamps on fender. Make sure the Kar Kaddy logo on the flap faces the rear. 2 1 3 4 5 7 6 CAUTION: Many flashers for vehicle turn signals will not carry the additional load of Kar Kaddy turn signals. If normal operation does not occur when connected to the Kar Kaddy, a heavy duty replacement flasher may be obtained through auto parts outlets. Left turn light of Kar Kaddy and towing vehicle should flash simultaneously. If turn signal light of the trailer function opposite to those of the towing vehicle, it is probable that the YELLOW (Driver side) and GREEN (Passenger side) wires have been reversed. Check the plug connection under the tongue of the Kar Kaddy to make sure wire colors are not crossed at that point. If wires are crossed change them to match color for color. White Y ellow Green Brown White Brown Y ellow Green Lift locking pin out of tongue pivot. NOTE: T ow Dolly m ust be empty and unhooked to perform any and all of these steps. It is recommended to place lock pin and retainer clip back in tongue pivot for storage. This will mean that the ramp is unlocked and ramp may be folded up. NO TE: T ow Dolly m ust be empty and unhooked to perform any and all of these steps. Do not attempt while tow dolly is loaded or hooked up. Bolt must be past notch before attempting the ne xt step. 2. Lift ramp until it is past center and resting on it stops. Folding Ramp IMPORT ANT: When taking this tow dolly out of storage it is v er y impor- tant to check all pins and retainers f or damage. If damage is found replace. Do not use damaged pins or retainers. Make sure that tongue pin and retainer clip is replaced after tongue is f olded back to the forw ard and lock ed position. F old ramps down as f ar as they will go and push forw ard until you hear or see retainer handles snap into their lock ed positions. Check to mak e sure they all fully seated. Make sure that all pins and locking de vices are double check ed before returning this unit to ser vice. NO TE: T o w Dolly must be empty and unhooked to perform an y and all of these steps. Do not attempt while tow dolly is loaded or hooked up.There are several items that must be checked each time before using and while using the Kar Kaddy. The ball hitch must latch securely around the ball and the safety lock pin or lever must be in position to lock the hitch on the ball. RECOMMENDED BALL HEIGHT: 18 inches to the top of the ball on the towing vehicle. Hook the towed vehicle safety chains to the frame of the vehicle directly above the area where the chain is mounted on the Kar Kaddy. Leave some slack in the chain to allow suspension movement. Check to make sure that all lights are in proper working order. Examine the winches and straps, making sure they are in good conditon. Be certain the safety lock pins are locking the strap winches. Retighten straps over the tires after the first 5 miles and every 50 miles thereafter. Ensure that they are tight. The Kar-Kaddy tires must be inflated to the recommended 50 PSI. The strap on the optional tongue winch must be in good condition and should be stored neatly on winch when not in use. NOTE: The winch strap must not be left connected to the towed vehicle after it is loaded and strapped down. Make sure the optional light bar is fastened securely at the rear of the towed vehicle. The wires to the optional light bar should be run along the car and fastened so as not to damage the finish of the towed vehicle. NOTE: This unit cannot be backed up, when loaded or with the steering lock pin removed. All vehicles mounted on the Kar Kaddy must be mounted with the front of the vehicle facing forward. Rear Wheel Drive: Disconnect the towed vehicle driveshaft for rear wheel drive vehicles with automatic transmission. For manual transmission: Consult your vehicle owners manual for towing suitability with the drive shaft connected. MAINTENANCE Periodically check all bolts and nuts to insure proper tension or torque. Grease the king pin and tie rod end grease zerks every 2500 miles. An occasional drop of oil may be required on the moving parts of the tie down winches. A light film of oil should periodically be applied to steering stabilizer arm to prevent rust. This is preset at the factory. The operator should periodically have the toe-in checked and adjusted if needed at a qualified alignment shop. Improper toe- in can result in irregular tire wear. Wheel: This tow dolly comes equipped with chrome wheels. T o maintain a high gloss to the chrome, clean and wax with a soft cloth regularly. Do not use an abrasive to clean chrome, this will cause scratches and this will lead to rust. IMPORT ANT LO ADING INSTR UCTION Check your wheel tie-down straps. Your Kar Kaddy is equipped with custom made wheel tie-down straps of a standard size that will fit most tires, however if your tires are too large or too small you will want to exchange these new straps for the proper size straps. 1. Tire too large - This is very obvious the strap will not basket over the tire properly, call us, we will provide at NO Charge on an exchange basis, the proper size strap. You must return your new unused straps and provide us with the Make and Model car and the tire size. 2. Tire too small - This is not as obvious, the basket will fit down over the tire very well, the problems cannot be readily seen. You must tighten the straps down solid and then check on the inside of the tire and be sure the strap, when tightened does not come in contact with any metal that may cause wear or cutting such as strut mounts. If there is contact, you need a smaller strap, call us, we will provide on a NO Charge, exchange basis, the proper size strap. You must return your new unused straps and provide us with the Make and Model car and tire size. Thank you for Purchasing Products.Make sure that the hitch and the hitch ball are in good condition and not rusted, loose or stripped. Make sure hitch is locked down and secured with safety clip. Criss-cross safety chains under tongue and secure to towing vehicle frame. When towing the dolly empty, this pin must be in place. Tow dolly must be completely and properly hooked up to the towing vehicle. Towing vehicle must be larger and at least 1000 lbs.This releases the tilt bed to permit loading. Step 7. Drive vehicle onto the platform - front forward - until tires touch the wheel stops at the front of each side of the platform and the platform tilts to a flat position. Make sure the car is centered on the platform. Towed vehicle tires must fit in wheel troughs without overhanging sides. Engage towed vehicle parking brake. If the car does not have a locking steering column the steering wheel must be tied securely with front tires in a straight position. Rear Wheel Drive: Disconnect towed vehicle driveshaft for rear wheel drive vehicles with automatic transmission. For manual transmission: Consult your vehicle owners manual for towing suitability with the drive shaft connected. Step 8. Place one tie-down strap over each tire and secure hooks to rods located at the rear of each wheel platform. The short side of the hook must face the rear of the Kar Kaddy. Step 9. Be sure tie-down winch is centered with the tire before tightening straps. Step 6. With someone safely guiding you, slowly drive ve- hicle onto platform FRONT FORWARD. (Any vehicle mounted on tow dolly must be mounted with front of the vehicle facing forward.) Drive the car forward until the tires touch the ramps. Make sure the tire is aligned to ascend onto the ramps. Begin tightening strap making sure the tail becomes enclosed by the strap coming over the tire. Tighten the straps ensuring that the strap fed through the slot binds between the shaft and the strap being wound onto the winch shaft. While tightening straps, pull cross strap forward to ensure even tightening. NOTE: Be sure to tighten straps until each tire starts to flatten against tire stop. After each strap is tight, insert a safety pin in each winch. Disengage towed vehicle parking brake. Straps must be retightened after first 5 miles of travel. Tie-down winch handles should be left in a down postion (horizontal position) with safety pins in place when towing loaded or empty. DO NOT ATTEMPT TO PULL KAR KADDY WITH WHEEL PLAT- FORM IN LOADING (tilted) POSITION. DAMAGE PREVENTION Check your vehicle manual or registration for vehicle weight. Towing vehicle must be larger and at least 1,000 lbs.Do not pack goods in car that is being towed. Overloading the Kar Kaddy or exceeding the width limit may result in damage to both car and Kar Kaddy. REAR WHEEL DRIVE PRECAUTIONS Disconnect towed vehicle driveshaft for rear wheel drive vehicles with automatic transmission. Simply placing trans- mission in neutral is not sufficient to prevent damage to transmisssion. ALL VEHICLES MOUNTED ON THE KAR KADDY MUST BE WITH THE FRONT OF THE VEHICLE FACING FORWARD. Step 12. Hook the towed vehicle safety chains to frame of vehicle directly above the area where the chains are mounted on the Kar Kaddy. Leave some slack in the chains to allow suspension movement of the towed vehicle. Step 11. Make sure the tie-down strap is the correct size for the auto tire. See page 4 of this instruction for proper fit and exchange instructions. Step 13. TO UNLOAD towed vehicle. Never unhook tow dolly coupler from towing vehicle, before unloading todolly. Make sure that platform and vehicle are straight. Reinstall driveshaft. Ensure that towed vehicle parking brake is fully engaged, then unhook the towed vehicle safety chains, and release the tie-down straps. This process will permit easy removal of strap from winch. Grasp bed release handle on tongue and pull toward coupler. This releases the tilt bed to permit unloading. This will allow the platform to tilt as you slowly drive off. Make sure the winch ratchet handles are horizontal.Take the wheels off. These could be a level, a square or a straight piece of iron bar. The bars must be parallel to the platform the car sits on. Measure across the back end of the bars and then across the front end. If the unit needs to be adjusted, this must be done by adjusting the tie rod.Use only DOT-3 or DOT-4 brake fluid from a sealed container. If pressure bleeding equipment is available, follow the manufacturer’s instruction in bleeding the system. If system must be bled manually, proceed as follows: Fill master cylinder with fluid. Install bleeder hose on first wheel cylinder to be bled. Have loose end of hose submerged in brake fluid in glass container to observe bubbling. By loosening the bleeder screw located in the wheel cylinder one turn, the system is open to the atmosphere through the passage drilled in the screw. Pump actuator with long steady strokes. The bleeding operation is completed when bubbles no longer rise to the surface of the fluid. Be sure to close bleeder screw securely. Repeat bleeding operation at each wheel cylinder. After bleeding is complete, make sure master cylinder reservoir is filled and filler cap is securely in place. After the bleeding operation has been completed, apply pres- sure to the system and check the whole brake system for leaks. 5696 Coupler Repair Kit SB10961-95 1 Shoe Guide 12. SB23937 1 Cable 13. SB23936 1 Cable Guide 14. SB23724 1 Spring - Adjusting Screw 15. 05415-95 1 Lever - Right - 05414-95 1 Lever - Left 16. SB10959 2 Pin - Shoe Hold Down 17. SB9789 4 Cup Shoe Hold Down 18. 05983 2 Spring - Shoe Hold Down 19. 03380 1 Spring Please order replacement parts by PART NO.SB541 2 41” Brake Line 11. 02549 6 Rubber Protector 12. 02032 2 12” Brake Hose 13. SB7764 3 Brake Line Clip 14. SB24429 1 Left Brake Cluster -- SB24428 1 Right Brake Cluster 15. SB40929 2 10” Brake Drum 16. 04174 4 Retainer Washer 17. 01863 1 Rubber Grommet 18. 12445-30 1 Spring Return System REF. PART NO. NO. QTY. DESCRIPTION BLEEDING THE SYSTEM The first requirement for safe, sure hydraulic braking is the use of quality brake fluid. Use only DOT-3 or DOT-4 brake fluid from a sealed container.