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No need to remember another username, you will now use your email address. It's listed below. Once logged in you can view pricing and order these parts. OK Please try again. Always Available free backorder shipping applies to UPS Ground shipments only. Excludes international orders, UPS Freight orders, consolidated shipments, factory drop ship orders, and ship complete orders. Program details subject to change at any time. No need to type it all again. That just makes things WAY easier. Plus, you'll be able to access any discounts or contract pricing that may be available to you. That's important. The real question is, why wouldn't you log in? Everybody loves cookies. 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Continue to Parts Town What You Can Expect: Always Genuine OEM The Most In-Stock Parts on the Planet Breakthrough Innovations Exceptional Customer Experience Same Day Shipping Ready to get started. Let's go! Continue to Parts Town Looking for beverage equipment parts. Marmon Link is the new home for genuine OEM parts for the Marmon family of equipment manufacturers.http://superbia.lgbt/flotaganis/1653204323 Find beverage dispense parts and accessories, as well as parts for Cornelius, Prince Castle, Silver King, Angelo Po, and Saber King units. Continue to Marmon Link Please try again. Please try again later. Today, American Dish Service remains at the forefront of ware washing equipment. Their full line of products includes door-type, conveyors, flight-type, low temp models, glasswashers, undercounters, and more. For always genuine OEM American Dish Service replacement parts, choose Parts Town. Please try again. Please try again. Please try again. Please try again. Please try again. 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That's important. The real question is, why wouldn't you log in? Everybody loves cookies. Okay, they're not those kind of cookies, but they're still great. Keep all instructions ADS reserves the right to alter or update this information at any time. Should you It is recommended that new The recommended temperature range for This is a code Keep all instructions for future reference.https://www.internetdeputy.com/images/918td-service-manual.pdf ADS reserves the right to alter or update this information at any time. Should you desire to make sure that you have the most up-to-date information, we would direct you to the appro- priate document on our web site: www.americandish.com. Another option, would be to order the undercounter machine with a longer time cycle, allowing longer fill time.This switch is located on the right side of the control box. The power supply (120 volt - 20 amps) must consist of two (2) 10-12 AWG copper wires and a suitable ground wire. Cycle time is not adjustable Timer cams (wheels) are fixed or adjustable. Each cam controls a specific function, as noted on the timer decal. Adjustable cams are comprised of two (2) wheels. The master switch is located on the right side of the control box. Open door and remove all packaging, save all instructions for future reference. Remove protective film if present from door, hood, front panel, and control box cover. Turn on water supply. Keep all instructions for future reference. ADS reserves the right to alter or update this information at any time with out notice. Should you desire to make sure that you have the most up-to-date information, we would direct you to the appropriate document on our web site: www.AmericanDish.com. The standard 20” x 20” rack is loaded with dishes, moved into the machine and the doors are closed. For the best experience on our site, be sure to turn on Javascript in your browser. American Dish Service has over 45 years of experience in manufacturing commercial dishwashing products, and you can find their equipment in commercial bars, restaurants, hotels, and schools. The undercounter glasswashers and dishwashers provided by American Dish Service combine commercial warewashing technology with a compact design, allowing these models to fit under bars and between other appliances. Proudly manufactured in the United States, American Dish Service provides quality warewashing equipment at affordable prices. ADS reserves the right to alter or update thisinformation at any time without notice. Should you desire to make sure that youhave the most up-to-date information, we would direct you to the appropriatedocument on our website: www.AmericanDish.com. The instructions andguidelines in this owners manual are given with the assumption that thedishwasher has been installed, operated, and maintained properly and inaccordance with all applicable Codes, Ordinances, and Safety requirements.Failure to install, operate, and maintain the machine in this manner will void theADS Warranty. ADS assumes no liability or control over the installation,maintenance (service), or operation of the equipment. Product failure due toimproper installation, maintenance, and operation is not covered under the ADSWarranty.WARNING:During the operation of all dishmachines, chemicals, high voltage electricity, andnormal operational functions can cause harm, bodily injury, or worse if properinstallation, operation, and maintenance are not observed. It is imperative thatthe operator(s) are trained in the operation and made aware of the hazards thatcan exist. This is the responsibility of the owner of this equipment. Wheninstalling, operating, or maintaining your dishwasher you must follow allapplicable safety requirements, including the wearing of approved personalprotective equipment. CONTENTS 1.0 GENERAL 2.0 OPERATOR PROCEDURES 3.0 INSTALLATION 4.0 CHEMICALS 5.0 PREVENTIVE MAINTENANCE 6.0 TROUBLESHOOTING 7.0 REPAIR PROCEDURES 8.0 REPLACEMENT PARTS 9.0 SERVICE BULLETIN10.0 SPECIFICATION SHEETS 1.0 GENERALThe ADS Dishmachine is a manually loaded chemical sanitizing dish washing machine intended for usein restaurants or other food service facilities. The standard 20” x 20” rack is loaded with dishes, movedinto the machine and the doors are closed. The operator presses the cycle start button and the machineoperates. The cycle may range from 60 -150 seconds depending on the specific model. Duringoperation the operator may prepare the next rack of dirty dishes. When the cycle is complete theoperator moves the clean dishes out and the next rack of dirty dishes is placed in the machine.The machine contains only enough water to fill the pump and spray system and cover the dishes. At thebeginning of each cycle, detergent is metered into the wash water and the dishes are sprayed at highpressure. Rotating arms assure complete and even coverage. These arms are powered by the action ofthe spray and therefore require no drive mechanism.When washing is complete a solenoid raises the stopper at the bottom of the sump, and soiled washwater drains by gravity from the machine. As water drains it washes the intake screen, thus removingfood particles and soil and carrying it into a separate scrap trap.Near the end of drain, the fresh water solenoid valve opens and water flows through the pump and spraysystem. This Pre-Rinse carries away soap, soil and wash water from the dishes, cabinet and spraysystem. At the end of the Pre-Rinse cycle the drain closes and final rinse commences.A chlorine based sanitizing chemical and a rinse-aid are metered into the rinse water which is sprayedunder high pressure on the dishes. The rinse-aid causes water to flow from thedishes in sheets rather than collect as drops. This exposes more surface to the air allowing it to dry fasterand at the same time prevents water spots from remaining on the dishes.Rinse water remains in the sump to be recycles as wash water for the next rack. By purging the machineof soil and detergent, recycling the rinse and using chemicals for sanitation, only a very small amount oflow temperature water is required which results in an economical and energy efficient machine. 2.0 OPERATOR PROCEDURES Daily Start-Up The following procedure should be followed at the beginning of each shift: 1. Inspect spray arms, drain screen, drain stopper and operating mechanism for cleanliness. 2. Inspect chemical containers to insure adequate supply for shift. 3. Inspect Scrap Trap and clean as required. 4. Turn on “Master Switch”. 5. Fill machine with water using “Fill Switch”. Drain is accomplished with the “drain” switch on Model W and ET Series machines and by manually lifting the drainball on Model A and Model 5 Series. 6. With doors raised, move first rack into machine. Dishes must be “pre-scrapped”, ie. Remove large food particles, bones, toothpicks, seeds, and standing water. 7. Close doors and press the “Start” button. 8. While machine is operating, prepare subsequent racks for washing. 9. When the operating cycle is complete and machine has stopped, raise doors and remove dish rack for drying. 10. If it should become necessary to stop the machine during the cycle use the “MASTER SWITCH”. After Each Meal:1. Drain the machine to clean. Remove End Plugs to clean upper and lower spray arms. If spray jets are clogged, use a toothpick to open, and rinse under faucet. Arms will not turn if jets are clogged.2. Remove drain screen. Thoroughly clean screen by scrubbing with heavy brush. Rinse under faucet and reinstall.3. Remove and clean Scrap Tray. Rinse with spray. Check chemical buckets regularly and replace any empty buckets.4. Check to be sure red feeder tube is in the red labeled bucket (detergent). Check to be sure green feeder tube is in the green labeled (sanitizer). Check to be sure blue feeder tube is in the blue labeled bucket (rinse-aid).5. CAUTION: Do not beat screen against garbage can rim. This will damage the screen.Daily MaintenanceAt the end of each shift the operator should to thefollowing:1. Drain water from the machine using the drain switch or by lifting the drainball.2. Remove spray arms and spray arm caps. Clean thoroughly.3. Remove stopper and drain screen on AF, AFC and 5AG models. Remove screen only on AFW, AFWC and ET models. Clean thoroughly.4. Clean other food or soil from interior surfaces and clean cabinet exterior with soap and water.5. Replace spray arms, drain screen and stopper.6. Clean Scrap Trap. 3.0 INSTALLATIONSee Installation Manual 3.1 START-UPPerform the following start-up procedure. This should be done by a qualified service representative:1. Check voltage rating on nameplate and confirm that electrical supply is correct.2. Visually inspect machine for defects, shipping damage or improper installation.3. Prime chemical pumps.4. Take a cc vial and collect samples from each chemical tube outlet during a normal cycle and adjust the chemical delivery accordingly.5. Check spray arms and doors for proper operation.6. Fill and operate machine. Insure that water level is correct and all components work properly.7. Wash several loads of dishes including glasses and silverware. A rinse-aid may be used ifdesired.Selection of the proper chemicals and the correct amounts will depend on several factors. Properselection is vital if optimum results are to be realized. It may be necessary to change chemicals or adjustthe quantity after the initial selection. Initial settings on chemical cams are adjusted by the factory at10cc of Detergent, 5cc of Sanitizer, and 5cc of Rinse-Aid.DetergentDetergent is used to “emulsify” grease and loosen soil. Emulsification is a process which suspendsgrease in solution. The detergent also reduces surface tension of the water.The detergent selected must be designed for low-energy warewashing. Always use established brands.The proper quantity of detergent may vary over a wide range, and depends on the following factors 1. Water hardness. 2. Type and amount of soil. 3. Length of time the dishware stands. 4. Iron content of water. 5. Detergent formulation.For this reason, your chemical distributor should be consulted to determine the amount which will giveyou the best results with lowest detergent usage. Your distributor should use a test kit to test waterhardness before making a recommendation. After the machine has been in use or if conditions change,the setting can be readjusted for optimum results. SanitizerSanitizer should b 6 solution of sodium hypochlorite. The initial setting is 5cc and this should bechecked regularly with a Chlorine Test Kit. Free chlorine in the final rinse should be 50 ppm or more.However, high concentrations can cause deterioration of metal.Rinse-AidRinse-aid reduces surface tension and causes the rinse water to run off in sheets rather than collect indroplets. This exposes more water surface to the air which allows the glasses to dry faster and preventsspot formation.The optimum amount of rinse-aid varies depending on many of the same factors that affect detergentusage. Consult your commercial chemical supplier.Water SoftenersIn many cases, a water softener should be added to correct for hard water conditions which impede theoperation of the unit. Contact ADS for complete details.CAUTION: DO NOT WASH SILVER OR SILVERPLATE WITH CHLORINE TYPE SANITIZER! 5.0 PREVENTIVE MAINTENANCEMachine should be inspected approximately once a month. The following steps will help to eliminatecostly repair bills.1. Check that all operator 8. Remove control system procedures (2.2) have cover and: been followed. a. Inspect cycle counter.2. Inspect spray arm thumb b. Inspect peristaltic screws to insure they are pumps and rotors. If finger-tight. necessary lubricate. c. Inspect chemical3. Inspect drainball for intake and discharge wear. tubes. d. Inspect squeeze4. Manually spin spray tubes.Operate doors and connections.Slide a tray of dishes into spray arms. and through machine b. Listen at pump intake to insure proper for surge due to alignment of tray track cavitation. The followingcharts will diagnose most problems that may be encountered with the exception of those which are ratherobvious. When a diagnosis has been made and confirmed, refer for Section 7.0 for repair procedures. 7.0 REPAIR PROCEDURESRepair procedures are organized around the major sub-assemblies of the machine. Most commonprocedures are included. In addition to specific procedures, each major sub-assembly is discussed withrespect to its construction and operation. Doors slide in a vertical track and are lined with abearing material. 7.1.1 Door Guide Adjustment1. If door does not free fall to its lowest position, realign guides.7. Reattach actuator link.8. Check spring adjustment.7.1.2 Tray Track Adjustment1. Prior to adjustment of tray track (3), insure that the machine is level and in line with the adjoining tables in accordance with 3.0.2. Slightly loosen four bolts (4) which attach the tray track and move the track up or down as required to bring it flush with tables.3. Retighten bolts.7.1.3 Height Adjustment1. Plumbing from the pump and between the upper and lower spray bases is alsoincluded. Remove upper spray arm (5) and bearing (4) by loosening three thumb screws (6).2. Inspect bearing for scoring or excessive wear and replace if necessary.3. Inspect spray arm housing for wear or scoring and jets for wear.4. Replace spray arm as required.7.3 RECIRCULATING PUMP (63-XXXX)The recirculating pump is a close-coupled centrifugal pump of conventional design.The motor is 1.5 HP operating at 3450 RPM (2875 RPM on 50 HZ models). The impeller (1) is mounteddirectly on the motor shaft with a right hand thread.Water is taken in at the drain casting and is pumped to the spray arms at approximately 41 GPM. Aftermarket parts or modified parts are not compliant or listed with the standards of governmental and regulatory agencies; aftermarket parts are not authorized by ADS for replacement repairs. ADS will not be responsible for any liability If parts are used in the repair of the machine that are not ADS specified, by those installing non certified replacement parts or attempts to change the machine s cycle or operation other than as designed and certified. Read the warnings and cautions provided below before working on or replacing parts on any ADS equipment. DANGER The installation of electrical parts contained in this publication require the following precautions: The electrical power supplied to this machine is an imminent hazard to life that could result in severe bodily injury or death if not properly installed or connected correctly. Replace the cover to the control box and other protective covers when finished with servicing this equipment before returning the machine to normal operation. LOOSE ELECTRICAL CONNECTIONS: Damage to the equipment can occur if the following precautions are not observed. Before connecting power to the machine, check all electrical terminals in the control box. Screws can loosen in transit. Loose connections on high amp load terminals such as the pump motor and tank heaters will cause wire burning and component damage during operation and will not be covered under ADS warranty. CLEAN CIRCUIT means the electrical circuit breaker for the dishmachine supplies no other outlets, machines, or lights. GFCI outlets are not recommended for commercial dishmachines; ADS recommends that a single rack machine be installed with the wire connection (hard wired) directly from the circuit breaker. All high temp and conveyor equipment must be hard wired. If a plug and socket are used to provide electrical power to a dishmachine in a commercial kitchen, then according to electrical code it must be a GFCI, but not all GFCIs are the same. They must be rated for the Amp draw for the designed circuit. For Reference: The NEC Article regarding GFCI Protection (B) Other Than Dwelling Units (2) Commercial and Institutional Kitchens. All 15 and 20A, 125V receptacles installed in kitchens, even those that do not supply the countertop surface, must be GFCI protected. WARNING The chemical feeders and controls contained in this publication require the following precautions: READ Manufacturer s Manual before Using this Product. For your safety read and observe all warnings in these instructions. While performing installation of parts described in this booklet, wear approved Personal Protective Equipment, including chemically resistant gloves and Safety Eye Wear. CHEMICALS: There are potentially hazardous situations when working with industrial cleaning chemicals for dishmachines. See chemical manufacturer s safe practices and SDS or MSDS sheets for handling and installing chemicals and supply containers. Chemicals can damage or corrode plumbing and stainless parts of the dishmachine. Do not run chemical lines over controls or plumbing. Always secure chemical lines and check regularly for leaks. If not properly handled, chemicals can cause serious bodily injury. In the event of chemical contact to skin or eyes; wash immediately with fresh water and seek medical attention. DE LIMING THE MACHINE: Because of potential hazards resulting from the combination of chlorine with acid solution, only authorized trained individuals must be allowed to de lime a commercial dishmachine. 3 CONTAINERS: The ADS chemical delivery system is designed for 5 gallon pails of industrial low energy chemical products. Always use chemical resistant safety gloves and safety goggles (indirect vented or non vented) when changing chemical buckets. Immediately report spills and refer to your chemical suppliers SDS safety data sheet or MSDS material safety data sheet for information if chemical comes in contact with skin or eyes. Any modifications to the chemical delivery system for smaller containers must include Closed Loop Chemical Containers (spill proof bottles) in a secured racking system. It is the responsibility of the user of the machine to purchase chemicals in spill proof containers.Failure to do so will void your ADS warranty. Chemical supplies must be kept in closed delivery containers to avoid spills or contamination. Do not place chemical solutions in open containers or containers that can be easily tipped over in moving or changing. Do not open the doors while the machine is in operation. Doing so could result in serious bodily injury from spraying hot water and chemicals. CAUTION The door lever arm parts in this publication are installed under spring tension and caution is needed whenever parts are changed. Wear safety glasses when working on the doors and lever. Care should be taken when moving, installing, or replacing any door lever arm parts. Use the ADS lever arm tool to unload the door spring during replacement or adjustment. The spring tension suddenly released can result in pinch or blunt trauma, and puncture wounds. If a wound occurs from the release of spring tension, wash the wound area immediately because of the soils that can accumulate on the metal parts and seek medical attention. NOTICE BEFORE YOU BEGIN: American Dish Service provides this information as a service to our customers. Keep all instructions for future reference. ADS reserves the right to alter or update this information at any time. Should you desire to make sure that you have the most up to date information, we would direct you to the appropriate document on our web site: It is your obligation as the customer to ensure that the replacement parts for the machine are installed safely and properly, and when completed, the machine is left in proper and safe working order. Electrical, Plumbing, and Chemical hookup must be performed by a qualified professional who will ensure that the equipment is installed in accordance with all applicable Codes, Ordinances, and Safety requirements. Failure to follow the installation instructions will void the warranty. ADS assumes no liability or control over the installation of the equipment or replacement parts. Product failure due to improper installation is not covered under the ADS Warranty. Plumbing parts: When working on the water inlet manifold, first relieve the water line pressure by turning off the water supply to the machine then energize the machine s fill valve. By doing this the manifold will empty of water. It will then be safe to open the plumbing inlet manifold. TANKLESS WATER HEATERS have shown to be problematic for commercial dishmachines. It has been the experience of ADS that tankless supply systems require multiple units plumbed in sequence with a recirculation loop to achieve proper pressure and temperature. Check with the tankless water heater manufacturer, they may recommend a storage tank to guarantee proper flow and line pressure to the machine. Failure to provide adequate water quantity, pressure and temperature to the machine will cause the machine to function improperly and is not the responsibility of ADS. Improperly installing ADS equipment or parts in this manner could void the warranty. All costs associated with providing an adequate water supply to the machine is the sole responsibility of the user. Drain replacement parts should not be reduced in size, all drain lines should remain the same size as it exits the dishmachine or larger.Safety Is Your Responsibility. Ordering Parts. Contact Information Do not attempt to install, operate, Instructions. Instructions The Item Numbers are in a circle with an arrow pointing to the specific When looking up part numbers, always check the complete model and serial numbers to be certain of ordering the correct parts. The Air Cooled model has also been manufactured Please add 916- prefix to the part number when ordering. Failure to follow the safety rules and other basic Models Included: VC1000.