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ingersoll rand intellisys ssr manualThe CPU Assembly is an Ingersoll-Rand design. This board is not intended for general service and never requires field trou- bleshooting. The communications port is for communication with other Ingersoll-Rand Products. One is a pressure sensor. The other is a temperature sensor. The temperature sensor is a thermistor located in the discharge air circuit. It comes complete with a 6 foot lead that directly connects it to the Starter Interface Board. Each time the load button is depressed the compressor will switch to another mode of operation. The set button also serves the functions of clearing an alarm. Pressing the set button twice will clear the alarm. This can be done by disconnecting the wires to the coil and applying 115 volts to the coil from a near by wall outlet. Before proceeding be sure to remove the 115 volts applied to the starter coil for safety. This is a warning indication of rising temperature. A compressor that is experiencing a higher air temperature condition may have the following symptoms. This is the shutdown pressure. The controller can be set for 100-125-150 or 175 psig. The controller will shut down if the discharge pressure exceeds 15 psig over any of the preset discharge pressures programmed into the controller by the factory. While investigating, remember to open the electrical disconnect and lock and tag. The next step is to press the display-select button twice and check the value of the shutdown temperature. Also disassemble the male cable and insure that all wires are intact as was done for fault number -04-. Check for continuity on each wire of the cable after disconnecting it from the interface board. The way the watchdog functions is that on each cycle of the program, it signals the watchdog that it is functioning OK. The watchdog starts a timer. If before the timer times out, the program has not come back and signaled the watchdog, the watchdog shuts the unit down as a microprocessor failure.http://artoren.ru/files/hunter_33223_manual.xml
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Check the main incoming and power leads to insure that they are correct. In earlier versions the controller will try to read a positive 10 psig sump pressure in the first 3 seconds of operation. We have learned that this connector may not be making a good contact with the male pins on the interface boards. You can connector to insure good contact hear the latch click when it is all the with the mating pin. way in. 8. Before performing this function, disconnect all electrical power, lock and tag. Run the compressor and if it continues to run, then this is an indication that the transducer cable is defective and should be repaired or replaced. If the timer continues to operate for as long as its adjusted time setting, a relay contact in the Intellisys opens to de-energize the compressor motor starter coil. At the same time, an amber light on the Intellisys panel is lit to indicate the compressor has shut down automatically and will restart automatically. If the remote start switch is momentarily closed, the Intellisys controller starts the compressor. SYMPTOMS: 1. The Intellysis controller does not power up, even though power is present at the primary and secondary contacts of the transformer and interface board or intermittent contact will give various error codes. It may be necessary to repair or replace the exisiting cable. This can result in various error codes displayed on the Intellisys. We have learned that the Rev. After checking the pressure transducer calibration, and its cable for shorts, the following procedure will tell you if the circuit through the interface board is defective. 1. SSR 10-40 HORSEPOWER NUISANCE -01- SHUTDOWN PROBLEM Presently, the starter auxiliary contact is used by the controller to determine starter operation.http://accesoriosalmayor.com/images/userfiles/hunter-40120-manual.xml Units affected are: SSR 10 - 40 Horsepower SSR 50 - 200 Horsepower Visual inspection of the thermistor (sensor) cable will reveal that the shielded cable is loose within the body of the thermistor caused by the potting material (epoxy) that does not bond to the cable. The display window will show 0. Power and unload indicator lights will be on. Push “Unloaded Stop” for lamp check. All lights will be on and “8888” will be displayed in the window until the “Unloaded Stop” button is released. After the lamp test has been completed, the unit will display 0. If this “lead” compressor can maintain the required plant air pressure, all other compressors should be set to shut down. If multiple alarms have occurred the display will show SCROLL FOR ALARMS instead of the alarm messages. In this situation the up and down arrows will be used to view the alarm messages. STARTER DOOR OPEN This alarm will occur if the start door is opened.Other starter interface connections: Terminal 24 volt supply 3-36 15 volt supply BTS1 31-32 Manual Hats 29-30 Jumper (OPT phase monitor) 33-34 Emergency Stop Button 14-15 1M Interlock 12-13 1S and 2M Interlock BTS2. After these 10 seconds pass, the alarm becomes active.) The alarm shutdown point is 15 PSI. Check BTS - 1 Terminals 23 - 28 Trace wiring to main coils. If partial transition, troubleshoot auxiliary contacts. Use great care during the checking procedures to prevent serious injuries or death. Power OFF Checks Remove the inlet air filter and the mounting bracket. Manually move the inlet air valve with your fingers. There are two sets of Stepper Motor windings. Wires 6 and 7 are a pair and 5-6 OHMs should be measured between these two wires on 50-200 horsepower units. If voltage is not available at this point, a faulty Starter Interface Board is indicated and must be replaced. Check for 5 Volts DC between terminals 2 and 3 on BTS-3 terminal strip of the Starter Interface Board when the inlet valve is closed.https://www.informaquiz.it/petrgenis1604790/status/flotaganis18052022-2302 These two sets of words will flash back and forth about every 3 seconds. Also, a small white light over the “Set” button and a red “Test” light will appear. Remove the back cover from the defective controller. (Be careful not to break the ground strip that is connected to the back cover.) Disconnect the two ribbon cables inside the controller. Remove the controller mounting screws and remove the controller out the front of the starter door. The controller pressure will display in the window, plus a red up and down arrow will appear under the set button. Sever any tie wraps that may be attached to tube. Remove and discard the four metric socket head bolts that mount inlet valve. Attached are the instructions which outline the procedure for using the “show” prom. Be careful not to bend the contacts. This prom will be reinstalled after the show. 6. Carefully install the “Show Prom” in socket location U2. 7. All three sensors connect to their respective areas of the Analog Board in a similar manner. The 5 volt DC source for the sensors is supplied by a small but extremely accurate voltage regulator mounted on the upper left side of the Analog Board. This problem will cause an Alarm shutdown on the Airend Discharge Tempera- ture sensor 2ATT only. STEPPER MOTOR DRIVER CHIPS 50-450 Horsepower The Electronics group has identified some susceptible driver chip components. Most of the units were either replaced or retested by the vendor. There is a chance that some units with this date code will exhibit problems. Remove the stepper motor assembly from the inlet valve body. The stepper limit switch and male half of the coupling will come off along with the stepper motor, and motor mounting plate. Remove the male coupling from the stepper motor shaft. Disconnect the leads going to the board or motor. Replace the old component for the new one on the stepper mounting plate. Replace with a new limit board if any physical damage is seen.http://ibeamsc.com/images/canon-420ex-speedlite-manual.pdf Always replace both halves of the coupling if either side shows appreciable wear. If vacuum is present, this assures the airend is turning in the correct direction. Check for 5VDC on the transducer cable red and black wires at the analog board. This CFSM sheet is issued for information purposes only and field conversions are not warrantable. CONTROL VOLTAGE TRANSFORMER CONNECTIONS (ALL UNITS) When changing a unit from a lower operating voltage to a higher operating voltage (Example: 230V to 460V) the control voltage transformer must be. Program the controller to look at inlet filter condition (i.e., psi vacuum) during operation. Ingersoll-Rand recommends using the kit everytime Intellisys components (EPROMS, option proms, interface boards, etc.) are handled. The ESD kit is now available through Ingersoll-Rand Air Compressor Parts. -95-. Mail Purchase Order with Order Form to: Steve Mullen Ingersoll-Rand Co. ACG Multi-Media 220 North Hamilton Street Painted Post, NY 14870 -97-. Form APDD422C. Forms have also been developed for the SE and SG controller and must be filled in if the controller is to be returned to the factory under warranty. Any controller returned to the factory must have all shaded areas of the form filled in completely and a copy of the form sent with the controller. Locate the problem in the table of contents under the PROBLEMS section. Turn to that page and follow the flow chart through the diagnostics. If the flow chart refers to another paragraph, find the paragraph number in the table of contents and turn to that page. MACHINE STOPS AND DISPLAYS “READY TO START” OR SHUTS DOWN WITH BLANK DISPLAY INCOMING VOLTAGE DIPS BELOW 30 SERVICE APPLICATION, CHECK PHASE UNBALANCE, and SERVICE WIRE AMPACITY. MACHINE STOPS AND DISPLAYS “READY TO START” OR SHUTS DOWN WITH BLANK DISPLAY INCOMING VOLTAGE DIPS BELOW 30 SERVICE APPLICATION, CHECK PHASE UNBALANCE, and SERVICE WIRE AMPACITY. Any power outage in excess of 250 ms (.25 sec) will cause the control circuit to reset. This can occur in installations with automatic reset circuit breakers. Electrical disturbances can also occur from power company interruptions such as lightning storms. This can cause nuisance shutdowns, damage to power supply circuits, communications errors, and even be a safety hazard for fault conditions. Electrical fault conditions must have a low resistance path to earth ground. Set the meter for amps AC and connect the meter in series with the ground wire provided to the machine. If a recording meter is used (Fluke 87), set to 100 ms record mode. A recording meter is the preferred measurement for intermittent problems. If measured value is greater than, or equal to,.25 Amps, a problem exists. Isolate electrical devices in compressor package and determine the source of ground current.External 5 VDC Short Circuit: Background The Intellisys provides two 5 VDC signals for external use. The logic supply voltage is used by the Intellisys to supply power for internal circuitry such as the EPROM, RAM, Microprocessor, etc. Excessive arcing can cause radiated interference (RFI) that can affect the Intellisys. The motor is a constant torque device that is controlled by driver chips on the starter interface board or the power supply board. A shorted stepper motor will almost always damage the driver chips on the Original Intellisys but will simply illuminate an overload on the SG Intellisys. See FSM for more information on the SG. When the light beam is interrupted, the voltage changes in a circuit that tells the controller the position of the valve. Procedure To perform this procedure, disconnect, lock and tag the incoming power. The SE and Original use a 0-50 mv signal and the SG uses a.5-4.5 VDC signal. Both supply and signal voltages can be measured. This is the best way to monitor outputs on any Intellisys Controller. Star Delta Starting Only Contact 1Sa (mounted on the 1S starter contactor).Any power outage in excess of 250 ms (.25 sec) will cause the control circuit to reset. Electrical disturbances can also occur from power company interruptions such as lightning storms. Intellisys 24 VAC Supply: Background The Intellisys power supply is fed from the 24 VAC secondary of the control. P9 is a 5-pin connector located on the left side of the controller (viewed from the front). The “Option Module” should always be installed or removed with power off. Note: the “Option Module” can be potentially damaged if installed with power on. These types of problems can be caused by Radio Frequency Interference (RFI), Electro-Magnetic Interference (EMI), Electro-Static Discharge (ESD), lightning disturbances, and power line transients and surges. A few of these include: Poor or ungrounded equipment. Improperly sized power distribution systems that generate disturbances when switching large inductive or capacitive loads. Ground fault conditions. Equipment phase to ground or phase to phase conditions. Arc welding to compressor or surrounding equipment. It is a matrix of switches bonded to the Intellisys controller and electrically connected to the control circuit board. The internal membrane switch wiring to the physical switches is accomplished through conducted traces made of silver conductive ink. Our employees connect to customers for life by delivering proven expertise, productivity and efficiency improvements. Visit arozone.com We stand behind our products and services and beside our customers during planning, installation, and maintenance. Our advanced engineering and manufacturing have a standard of excellence often copied, but never matched. When it comes to assembly tools, industrial tools, cordless tools and vehicle service tools, don't settle for less. Count on genuine Ingersoll Rand tools, accessories, and equipment. REAL WORK deserves the best, because the best is what your real life demands. For products and services specific to your area, please choose your country or region below. Select your desired site language below. Our advanced engineering and manufacturing have a standard of excellence often copied, but never matched. 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