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hyosung gt650 manual pdfInstead, please contact your nearby authorized HYOSUNG motorcycle dealer.SYMBOL DEFINITION SYMBOL DEFINITION Torque control required. Apply THREAD LOCK “1324”. Data beside it indicates specified torque. Apply oil. To emphasize special information, the symbol and the words WARNING, CAUTION and NOTE have special meanings. Pay special attention to the messages highlighted by these signal words. WARNING Indicates a potential hazard that could result in death or injury. The engine seri- al number is located on the left down of crankcase assembly.If this is not available, use an equivalent which is compatible with an aluminum radiator. CAUTION More frequent servicing should be performed on motorcycles that are used under severe conditions.VALVE CLEARANCE Inspect Interval Inspect Initial 1,000 km and Every 6,000 km.To install the tappet shim at original position, record the shim NO.WARNING The hot radiator and the hot engine can burn you. Wait until the radiator and the engine are cool enough to touch. If it is extremly worn or burnt, replace the plug.Clutch play should be 2 mm(0.08 in) as measured at the clutch lever holder before the clutch begins to disengage.DRIVE CHAIN Inspect Interval Clean and Lubricate Every 1,000 km. If the dis- tance exceeds the service limit, the chain must be replaced.Use Hyosung chain lube or an equivalent that is specifically intended for use with X-Oring chains.Do not use or mix dif- ferent types of fluid such as silicone-based or petroleum-based. Do not use any brake fluid taken from old, used or unsealed containers. Never re-use brake fluid left over from the last servicing or stored for a long period. It is highly recommended to SOLO RIDING DUAL RIDING COLD INFLATION use a HYOSUNG Genuine Tire.Check to see the radiator hose for crack, damage or engine coolant leakage. If any defects are found, replace the radiator hoses with new ones. This will give a good indication of the condition of the moving parts.http://azlawncare.com/userfiles/a-manual-of-materia-medica-therapeutics-and-pharmacology.xml
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NOTE I f i t i s d i f f i c u l t t o r e m o v e t h e e n g i n e s p r o c k e t, loosen the rear axle nut, c h a i n. Organize the parts in their respective groups so that they can be reinstalled in their original positions.CAUTION Align the index mark on the magneto rotor with the index mark on the magneto cover as turn the crankshaft counter-clockwise. CAUTION Draw out the tappet and shim with the strong magnet not to be scratched. Remove the piston pin circlips with long-nose pliers. Crankcase separator: 09920-13120 CAUTION When separating the crankcase, necessarily, remove it after installed the special tool (Crankcase separator) on the side of clutch. Crankcase separator: 09920-13120 ENGINE COMPONENT INSPECTION AND SERVICE CAUTION Be sure to identify each removed part as to its loca- tion, and lay the parts out in groups designated as “Front cylinder”. A weakened spring results in reduced engine power out- put and often accounts for the chattering noise coming from the valve mechanism. Check the valve springs for proper strength by measur ing their free length and also by the force required to compress them. Measure the end gap with a thickness gauge. If the gap exceeds the service limit, replace the piston ring.They bear the following identification numbers. They bear the following identification marks. If the measurement is out of stan- dard value, measure the conrod big end and the crank pin widths individually to determine which one is to be replaced. The starter driven gear should turn smoothly. If excessive resistance is felt while turning the starter driven gear, inspect the starter clutch. NOTE If it is difficult to remove the oil jet, use a sting. CAUTION Use the new O-ring to prevent oil leakage. If a clutch drive plate is not within the service limit, replace the clutch plates as a set. If any spring is not within the service limit, replace all of the spring.http://www.eldorado777.ro/upload/editor/diskwarrior-5-manual.xmlThe clearance for each of the three shifting forks plays an important role in the smoothness and positiveness of shifting action. Replace the bearing in the following procedure if there is anything unusual. CAUTION Tappet With the tappet fit, it should be replaced if it doesn’. At that time, the “2”arrow of exhaust camshaft sprocket should be in a vertical position to the plane of cylinder head when exhaust camshaft sprocket was geared into camchain. Be sure to lie the crankshaft until the two holder and cam chain tension adjuster are installed completely.CAUTION The camshaft housing bolt is made of the special material. This bolt is superior at the degree of hardness more than the different high tension bolt. If it is out of stanadard, adjust the valve clearance within standard limit after disassembled the camshaft and replaced the proper shim. Extreme care must be taken. Remove the front seat. (Refer to page 7-1) Remove the fuel tank mounting bolt, and take off the hooks. Disconnect the fuel hose and remove the fuel tank. CAUTION Gaskets must be replaced with new ones to prevent fuel leakage. Tighten the fuel cock bolts evenly. FUEL PUMP REMOVAL Remove the front seat and fuel tank. Disconnect the fuel hoses and vacuum hose INSPECTION. REMOVAL Remove the fuel tank. (Refer to page 4-1) Remove the fuel hose. Remove the throttle cables and choke cable Loosen the clamp screw and remove the carburetor. NOTE Record the number of turn for the pilot screw when install to confer. INSPECTION Check the following parts for damage and clogging. Measure the float height while the float arm is just contacting the needle valve using vernier calipers. Float height 7 mm (0.28 in) Vernier calipers: 09900 - 20101 Bend the float arm as necessary to bring the height to the specified level. Install the two screw and diaphragm cover CAUTION Never adjust CO adjust screw of the carbure- tor.http://fscl.ru/content/bosch-installation-manuals-dishwasher If adjust at discretion, have a bad influence upon output of the engine as the two carburetor is disharmonious. This 50: 50 mixture will provide the optimum corrosion protection and excellent heat protection, and will protect the cooling system from freezing at temperatures above (-24 ) Remove the radiator. INSPECTION AND CLEANING Road dirt or trash stuck to the fins must be removed. Use of compressed air is recommended for this clean- ing. Fins bent down or dented can be repaired by straighten- ing them with the blade of a small screwdriver. However, the following points must be observed in the reassembly operation. Install the radiator with the specified torque.The voltmeter is for making sure that the battery applies 12 volts to the motor. Connect the thermo-switch to a circuit tester and place it in the OIL contained in a pan, which is placed. Remove the thermostat case cap. Remove the thermostat INSPECTION Inspect the thermostat pellet for signs of cracking. Test the thermostat at the bench for control action, in the follwing manner. Just when the water temperature reaches specified value, the thermostat valve should have lifted by at least 8.0 mm (0.31 in). Standard Thermostat valve lift Over 8.0mm at 100 (Over 0.31in at 212 A thermostat failing to satisfy either of the two requirements, start-to-open temperature and valve. Remove the O-rings Remove the E-ring from the impeller shaft. Remove the impeller from the other side. NOTE If there is no abnormal noise, bearing removal is not necessary. INSPECTION BEARING Inspect the play of the bearing by hand while it is in the water pump case. Rotate the inner race by hand to inspect for abnormal noise and smooth rotation. SUPER GREASE A Install the impeller to the water pump body. Fix the impeller shaft with the E-ring Fill the bearing with engine oil until engine oil comes out from the hole of the bearing housing. Apply engine coolant to the O-ring Install a new O-ring.https://1866ilovejunk.com/images/buffalo-linkstation-ls-wtgl-manual.pdf The battery ignition system is composed a rotor with four rotor tip, the igniter, the ignition coil and battery. This system ignites after get signal from ignition timing of pick-up with the electric energy of this battery and occur the 1st electric current. Place it on the cylinder head after installing it at the plug cap to obtain ground. Push the electric starter switch to rotate the starter motor, to have the test of sparking performance. If spark doesn t emit or the spark bring out the orange color, replace the ignition coil. CAUTION Numberical value may differ a little according to the tester. Please remind that there may be a defect which can not be identified even though the measurement by using the tester indicates a low voltage. The AC current generated from the AC generator is converted by the rectifier and is turned into the DC current, then it charges the battery. On the ON con- dition of the control unit, signal will be sent to the SCR (Thyristor) gate probe and SCR will become ON condition. Using the pocket tester ( range), measure the resistance between the terminals in the following table. Pocket tester: 09900 - 25002 Unit: Tester probe PULSE CONTROL UNIT. Pressing the starter switch (on the right handlebar switch) energizes the starter relay, causing the contact points to close, thus completing the circuit from the starter motor to the battery. Disassemble the starter motor. STARTER MOTOR INSPECTION CARBON BRUSH Inspect the brushes for abnormal wear, crack or smoothness in the brush holder. If the brush has failed, replace the brush sub assy. Pay attention to the following points: Reassembly the starter motor as shown in the illustration. Align the mark on the housing with the line on the housing end. Apply SUPER GREASE A to the O-ring and remount the starter motor. If any abnormality is found, replace the respective switch assemblies with new ones.Disassemble the combination meter as shown in the illustration.https://southportrubbish.com/wp-content/plugins/formcraft/file-upload/server/content/files/1629305c2b5b76---99-mustang-repair-manual-pdf.pdf INSPECTION Using the pocket tester, check the continuity between lead wires in the following illustration. If the continuity measured incorrect, replace the respective part. If you don t follow the instruction in the below, there may be a explosion and severe accident. Therefore, please pay attention to the following points. Prohibit positively battery from contacting to short, spark or firearms. Take precaution not to allow any fluid to spill. CAUTION The pouring of electrolyte may not be done if the electrolyte container is pushed slopely. CAUTION Draw the empty receptacle out slowly because there may be a chance which remaining elec- trolyte vaporize. If the runout exceeds the limit, replace the front axle. Rotate the inner race by finger to inspect for abnormal noise and smooth rota- tion. Replace the bearing in the following procedure if there is anything unusual. Measure the thickness using the micrometer. Replace the brake disk if the thickness is less than the service limit or if damage is found. Service limit Brake disk thickness 3.0 mm (0.12 in) If any defects are found, replace the rear shock absorber with a new one. CAUTION Do not attempt to disassemble the rear shock absorber. If any defects are found, replace the swingarm with a new one. Repair or replace. 3. Noise seems to come from transmission 1. Gears worn or rubbing. Replace. 2. Badly worn splines. Replace. 3. Primary gears worn or rubbing. Replace. 3. Badly worn bearings. Replace. Noise seems to come from water pump 1. Check with inspection win- exhaust smoke dow, drain out excess oil. 2. Worn piston rings or cylinder. Replace. 3. Worn valve guides. Replace. Check starter body and carburetor for tightness, adjust and replace gasket. Add distilled water, if the battery white powdery has not been damaged and substance or spots sulfation has not advanced on surfaces of too far, and recharge.Refill to level mark. (FRONT and REAR) 2. Air trapped in brake fluid circuit. Bleed air out. 3.asian-autoparts.com/ckfinder/userfiles/files/boss-mt-2-manual.pdf Pads worn down. Replace. Used to drive bearing in. 09910-32812 09915-63310 Crankshaft installer Compression gauge adapter Used to install the crankshaft in the crankcase. Used to remove oil seal or bearing. 09940-50113 09923-73210 Bearing remover(17mm) Front fork oil seal installer Used to remove bearing with the rotor remove sliding shaft. An unleaded gasoline is recommened. RELAY HEAD LAMP RELAY (3EA) 09407-14403 WIRING HARNESS Rr. Please read it carefully. The manual contains important safety informa- tion and instructions which should be read carefully before operating the motorcycle. Hyosung parts are manufactured of high quality materials, and manufactured parts WARNING are finished to close tolerances. Proper break-in operation allows the machined sur-. Keep the owner’s manual in requirements your authorized the owner’s manual storage compart- HYOSUNG dealer is trained and ment located under the seat.It and bank angle. An improperly mount- is not possible for Hyosung to test each accessory on the market or combinations ed load could critically reduce these two safety factors. Also determine that of all the available accessories, however, the “load”. Severe overloads may damage the wiring harness or create a dangerous situation due to the loss of electrical power during the operation of the motorcycle. They are also to assist your dealer in terms of ordering parts or referring to special ser- Engine number: vice information. Push down the key to the “OFF” position IGNITION SWITCH and turn it to the “LOCK” position after come up again and remove the key. All electrical circuits are disconnected. The display changes odometer or trip meter, as indicated before turning the igni- tion switch off. ’s the speedometer are LCD(Liquid Crystal Display) type, it indicates the remaining fuel amount in the fuel tank. The brake lamp will be illuminated when the rear brake is operated.http://famcareconnect.org/wp-content/plugins/formcraft/file-upload/server/content/files/1629305c573a32---99-nissan-maxima-service-manual.pdf WARNING Apply the brake lightly and with great care on slippery surfaces to avoid skid- ding. If they are not, the footrest can come off unexpectedly. To adjust the spring pre-load, turn the adjuster counter-clockwise to the desired position with the clamp wrench. Position 1 provides the softest spring pre- load and position 5 provides the stiffest. Daily oil level checks and periodic changes are two of the most important CAUTION maintenances to be performed. Be careful not to pour the engine oil excessively. This time, insert the gasket nec- essarily. Pour fresh oil through the filler hole.STARTING THE ENGINE Exhaust gas contains carbon monoxide, a gas that is colorless and odorless and can cause death or severe injury. Before attempting to Only run the engine outdoors where start the engine make there is a fresh air. If you remove even one hand or foot from the motorcycle, you can reduce your ability to control the motorcycle. Engage first gear by depress- ing the gearshift lever downward. Turn the throttle grip toward you and at The transmission is provided to keep the the same time release the clutch lever gen- engine operating smoothly in its normal tly and smoothly. As vehicle proper break-in is to achieve maximum life speeds increase, stopping distance and performance from your new Hyosung.The following guidelines explain proper break-in procedures. Be sure you have a safe stopping dis- tance between you and the vehicle in front of you. If the air cleaner element has become 2. Disassemble the front seat, disassem- clogged with dust, intake resistance will ble the ( ) positive battery wire after the increase with a resultant decrease in power. A torn element must be replaced. Be sure position the element snugly and correctly, so that no incoming air will bypass it.The selection of an improper spark plug can lead to. This can lead to loss of rider control. CAUTION Adjust the throttle cable play so that.http://www.playerclub.ro/wp-content/plugins/formcraft/file-upload/server/content/files/1629305cf79947---99-nissan-pathfinder-repair-manual.pdf WARNING If you find any of these problems with your sprocket, consult your Hyosung dealer. Riding with the chain in poor condition or improperly adjusted can lead to an accident. CAUTION. Clean and oil the chain periodically, as fol- 1. The brakes should be inspected at period- ic inspection by your authorized Hyosung Use Hyosung chain lube or an equiva- dealer.Do not use or mix different types of brake fluid, otherwise serious damage will result in the brake system. Use DOT4 brake fluid.The front brake lamp switch is located beneath the front brake lever.It is highly recommended to use the standard tire supplied by Hyosung.WARNING A hot muffler can burn you. The muffler will be hot enough to burn yor for some time after stopping the engine. Installing a fuse of incorrect rating may seriously damage the electrical system. You should consult your Hyosung deal- er or a qualified service mechanic imme- diately. For extended life of your automobile. Would very much apreciate that. And have disconnected a faulty speaker wiringI am interested to know my two wheelers wiring system. The basics of where the electricity is developed and how the system is operated. I need the wiring diagram pls.In theThe one which came with the bike is way too small for my eyesI am looking for a wiring manualsPpr favor si pudieranDoes it give something for this Bike. Or any Wiring Diagrams. Please give me an Answer, Thank YouCan you help Thanks you in advanceCan you help at all Thanks very muchI purchased it and it was delivered completely disassembled. I am having a lot of trouble with the wiring harness.I’m not sure what year it is but it’s around 2009 or 2010 I believe. Thanks in advance.Can you please help me out with this request? Thanks!Many thanksIt gets to hot after 10km - I need a bigger jet. Please assist me and show me the correct part. The maschine is brand new!The part is the REAR RIGHT TAIL LIGHT COVERCan you helpOr someone that could work on it for me.asian-autoparts.com/ckfinder/userfiles/files/boss-mt-2-manual-settings.pdfI nned and engine manual that shows the parts breakdownI have pulled the connector pin from what looks like a molex connection. I need to know what size wire is to purchase the maleIndicators do work, horn also works. Electric start don't work just clicks and will not start of kick start any ideas please.Cant seem to find anything so this is my last resort.Any info would be amazing. Thank you so much in advance.Can someone help me? Thank youThe wires for these coming outThis is a factory or a point of assembly issue. The connector has sufferedNot something we noticed until one by one failure in dash.Wiring was not placed and securedAll the wires have come out from the connector at the female side and three from the male side. Impossible to match up which goes back to what in theWe need a schematic or photos of the connectors which wires to which on each side.Please help and thank you.Thank you JiriThe head gasked is blown I'm guessing. It bubbles back into the resivor when trying to start it, but no mixture in the oil. But I'm having a awfulI either dont know how to word it correctly or if the person I got it from changed something, but its not like the few I have ran across. So any helpAnd also what about performance parts for it or racing parts. Thank you for you time and patients in helping me.I bought a motorcycle in pieces, I have various parts of the electrical installation, but I do not know how to connect it. Please helpI’ve searched the internet but can find a diagram any help?I am after a wiring diagram for a 2007 American Ironhorse Slammer. Could you please help.On duke 2019, 125cc.Any one who has the experience please help me.My headlights and turn signal lights do not work at all.It’s a dirt bike.(pitbike) workshop Manuel or service Manuel if possible About 2000 model manual Please helpI don't know if its a F22 or F11 as I purchased it used. I need a part for it lower side panel I believe it to be. Any help is appreciated. Engine. Trade Name ZNEN ZN50QT-32 Vehicle Category AStart xmoto motorcycle dirt bikeGot stolen and they cut out the ignition and blew the wire harness. Thanks.Is there anyone out there who can help me out?There are still good people out there. Thanks again, Richard BartCylesYamaha royal star venture.XVZ1300TF.And if possible colored wiring diagram.Looks identical to my kids Polaris. The aeon lost spark figure they have same wire harness. Polaris has 5 wire CDI box Aeon has a 4. I thought the mag was bad butCleaned and put back on. Took a test meter and to see if getting a signal from the rectifier and do but can only see meter jump don’t know exactly what number itComing out of the box is nothing. Mind u someone sold me an entireI have cdi boxes laying around and the new harness is a 4 wire cdi.We don’t want lights or all the bull crap aeon has for wiring. But obviouslyCan a butcherd down harness just for spark work. It’s a p.o.s and just wanna get running so the kids can ride. My Polaris with a deadThe aeon had weak spark to begin with. But if u seen the inside of flywheel idk if a coating of crap will stop spark. OhhJust want spark or aeon will be soaked in gas and lit. I only got involved because it’s myJust this p.o.s aeon is crap. And personally I hate wiring problems. But apparently this aeon 50cc shit box is my match. My 2 snowmobiles are identical. OneSimple ground wire a mouse I think chewed but. If I could see the exact harness diagram for the aeon thunder colt 50cc. I’d be much appreciated google itThank's in Advance for your kindly support. Greetings Form Germany. Youre sincerely, A. PelAny suggestionsJust trying to wire up battery and circuit breaker and dont know where the wires hookupFrame 1461986, engine 353 Feky 120028-6. I am struggling to find any information on this bike online but am very interested inBike is complete but running badly, picture belowThis is a complete body and paint kit for the 1996 -1999 Fat Boy. Discover everything Scribd has to offer, including books and audiobooks from major publishers. Start Free Trial Cancel anytime. Full description Save Save Hyosung GT650 Workshop Manual For Later 95 95 found this document useful, Mark this document as useful 5 5 found this document not useful, Mark this document as not useful Embed Share Print Download Now Jump to Page You are on page 1 of 210 Search inside document If modification has been made since then, difference may exist between the content of this manual and the actual vehicle. Read GENERAL INFORMATION section to familiarize yourself with outline of the vehicle and MAINTENANCE and other sections to use as a guide for proper inspec- tion and service. This manual will help you know the vehicle better so that you can assure your customers of your optimum and quick service. Without such knowledge and skills, you should not attempt servicing by relying on this manual only. Instead, please contact your nearby authorized HYOSUNG motorcycle dealer. Find the item and page you need. Browse Books Site Directory Site Language: English Change Language English Change Language. Hyosung gt650 user manual 88 pages hyosung gt250 brochure 24 pages related manuals for hyosung gt 650 r motorcycle hyosung comet 650s service manual 50 pages motorcycle hyosung gt 650 efi owners manual 90 pages motorcycle hyosung gt650 euro 3 catalogue manual 141 pages. View and download hyosung gt650 owners manual online motorcycle gt650 motorcycle pdf manual download also for gt650 s ei gt650rei gt650 ei gt650 r ei. Hyosung gt650 workshop manual 20 assigned downloads like hyosung gt650 comet service repair manual download from repairnation. If you continue browsing the site, you agree to the use of cookies on this website. See our User Agreement and Privacy Policy.If you continue browsing the site, you agree to the use of cookies on this website. See our Privacy Policy and User Agreement for details.If you wish to opt out, please close your SlideShare account. Learn more. You can change your ad preferences anytime. My professor asked me to write a research paper based on a field I have no idea about. My research skills are also very poor. So, I thought I’d give it a try. I chose a writer who matched my writing style and fulfilled every requirement I proposed. I turned my paper in and I actually got a good grade. I highly recommend ? www.HelpWriting.net ?Now customize the name of a clipboard to store your clips. Something went wrong.Learn more - opens in a new window or tab This amount is subject to change until you make payment. For additional information, see the Global Shipping Program terms and conditions - opens in a new window or tab This amount is subject to change until you make payment. If you reside in an EU member state besides UK, import VAT on this purchase is not recoverable. 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Refunds by law: In Australia, consumers have a legal right to obtain a refund from a business if the goods purchased are faulty, not fit for purpose or don't match the seller's description. More information at returns. All Rights Reserved. User Agreement, Privacy, Cookies and AdChoice Norton Secured - powered by Verisign. I know that these threads have been running for a while but I cannot seem to find a service manual for the bike. I have looked through google and all the links on there do not exist anymore. I have an oil leak and I am trying to find what gasket I need to purchase. Any help would be very much appreciated Caution: Do not get caught by significant other. Explanation impossible. Found the guilty gasket. Crank shaft casing. And by having access to our ebooks online or by storing it on your computer, you have convenient answers with Hyosung Manual. To get started finding Hyosung Manual, you are right to find our website which has a comprehensive collection of manuals listed. Our library is the biggest of these that have literally hundreds of thousands of different products represented. I get my most wanted eBook Many thanks If there is a survey it only takes 5 minutes, try any survey which works for you. Everything from wiring to rebuilding the machine - as well as electrical diagrams, service procedures, fluid capacities, etc. Dwonload Service Repair Manual for Hyosung Comet Gt650r Gt650s With this professional quality highly detailed service repair manual, you will be able to work on your bike with the best resources available, which will not only save you a lot of money in repair bills but will also help you to look after your vehicle. Now you can get your repair manual PDF format. Old paper repair manuals just dont compare. This repair manual covers the Hyosung GT650 and is perfect for any do-it-yourselfer. This is the COMPLETE official full factory service repair manual for the Hyosung GT650. Hundreds of pages allow you to print it out in its entirety or just the pages you need!! ALL STYLES COVERED. This Hyosung GT650 service manual is your number one source for repair and service information. They are specifically written for the do-it-yourselfer as well as the experienced mechanic. Using this Hyosung GT650 repair manual is an inexpensive way to keep you vehicle working properly. Hyosung GT650 service manual provides step-by-step instructions based on the complete disassembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete Hyosung GT650 Service Repair Workshop Manual. No Extra fees, No Expiry dates. Youll have all the service information you could ever need for your vehicle. In the dark old days of auto repair, you had to buy a traditional service manual in book format which would retail at a higher cost. Getting the same information in digital format is so much less expensive and more convenient. Maybe you need the manual to fix the brakes on your Hyosung GT650, or possibly replace some worn out suspension components. Or you might need to get your engine running, or just do the required standard maintenance. Whatever the case may be, this repair manual for the Hyosung GT650 is just what you need. You can save a lot of money by working on your own vehicle. You probably already know this, but mechanics charge a lot. Do it yourself using this Hyosung GT650 repair manual to guide the way. It gives you the manual for your Hyosung GT650 and its very easy to use. Its compatible with any Windows computer including desktop PCs, laptops, smartphones and tablets. You can also access your manual through your web browser on any computer or mobile device Compatible: All Versions of Windows AND Mac Printable: Yes Speed Download Language: English Requirements: Adobe PDF Reader and Winzip they are free online. Hyosung GT650 Service Repair Manual can save you a lot of time. These packages are complete with all your car information needs. You will surely enjoy browsing through the pages and learning how to repair the different parts of your car.