hydraulic power unit user manual
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hydraulic power unit user manualPlease upgrade your browser to improve your experience.Here's how to enable JavaScript on your browser to improve your experience.The user manual download has changed since June 1st, 2020. You do not use the key code from the quick guide any more. Instead, you are able to download the user manual from the product page on this site by using the serial number of your product. The system produces atomized water mist to suppress the dust and prevents the emissions from spreading to the environment. It has an integrated hydraulic magnet generator which makes it a complete all-in-one unit. Vibration enhances penetration of a bucket into a rocky, hard or frozen ground, and offers other remarkable advantages. It is used for creating a saw-like motion. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certified dealer. Please read the following warning.HP TWIN8 User Manual 3 DANGER WARNING CAUTION CAUTION NOTICE IMPORTANT This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. This safety alert and signal word indicate an imminently hazardous situation which, if not avoided, will result in death or serious injury. This safety alert and signal word indicate a potentially hazardous situation which, if not avoided, could result in death or serious injury. This signal word indicates a potentially hazardous situation which, if not avoided, may result in property damage. This signal word indicates a situation which, if not avoided, will result in damage to the equipment. This signal word indicates a situation which, if not avoided, may result in damage to the equipment. Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here.http://www.magnachip.co.kr/userfiles/20201119131642.xml
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Keep these instructions in an area accessible to the operator and maintenance personnel. 4 HP TWIN8 User Manual These safety precautions are given for your safety. Review them carefully before operating the tool and before performing general maintenance or repairs. Supervising personnel should develop additional precautions relating to the specific work area and local safety regulations. If so, place the added precautions in the space provided in this manual. The HP TWIN8 Hydraulic Power Unit will provide safe and dependable service if operated in accordance with the instructions given in this manual. Read and understand this manual and any stickers and tags attached to the tool and hoses before operation. Failure to do so could result in personal injury or equipment damage. Operator must start in a work area without bystanders. The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions. Establish a training program for all operators to ensure safe operation. Do not operate the power unit unless thoroughly trained or under the supervision of an instructor. Always wear safety equipment such as goggles, ear protection, breathing protection, head protection, and safety shoes at all times when operating the power unit and a hydraulic tool. Do not inspect or clean the power unit while it is running. Accidental engagement of the unit can cause serious injury. Be sure all hose connections are tight. Be sure all hoses are connected for correct flow direction to and from the tool being used. Do not inspect hoses and fittings for leaks by using bare hands. Pin-hole leaks can penetrate the skin.Do not operate a damaged, improperly adjusted power unit. Do not wear loose clothing or unbound long hair when operating the tool. Loose items can get entangled with the tool and cause serious injury. Keep all parts of your body away from the working parts of the power unit. Keep clear of hot engine exhaust.http://shinhwacar.com/userData/board/95-jeep-grand-cherokee-laredo-repair-manual.xml Do not add fuel to the power unit while the power unit is running or is still hot. Do not operate the power unit if gasoline odor is present. Do not use flammable solvents around the power unit engine. Do not reverse tool rotation direction by changing fluid flow direction. Allow power unit engine to cool before storing in an enclosed space. Always keep critical tool markings, such as labels and warning stickers legible. To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be performed by authorized and properly trained personnel. Do not operate the machine on excessive slopes or unstable terrain where tip over is a hazard. Do not exceed the rated limits of the equipment or use the equipment for applications beyond its design capacity. Be aware of surrounding hazards. Noise created by the Power Unit and the tools it operates may mask early indications of approaching hazards. HP TWIN8 User Manual 5 If you are injured by hydraulic fluid, get medical attention immediately. Be observant of the hydraulic hoses lying about the work area, they can be a tripping hazard. Use proper lifting techniques when handling the power unit, and do not over-reach. Only use the Power Unit in well-ventilated areas. DO NOT operate in explosive atmospheres, in closed environments or near flammable substances. Always be well-rested and mentally alert when operating the Power Unit and tools. DO NOT operate if affected by medications, drugs or alcohol. Keep clear of hot (engine) parts and exhaust. Disconnect battery before servicing electrical components. Electrocution or burns could result from improper contact. Loading and unloading of the power unit is dangerous. Never attempt to load or unload the power unit without loading ramps, loading dock or an over head crane. Loading ramps must be strong enough, have a low angle, and correct height. Load and unload the power unit on a level surface.http://gbb.global/blog/bosch-high-speed-positioning-system-installation-manual Never attempt to load or unload the power unit if the ramp incline exceeds 15 degrees. Failure to follow these instructions may result in serious injury or death. Warning: Use of this tool on certain materials during demolition could generate dust potentially containing a variety of hazardous substances such as asbestos, silica or lead. Inhalation of dust containing these or other hazardous substances could result in serious injury, cancer or death. Protect yourself and those around you. Research and understand the materials you are cutting. Follow correct safety procedures and comply with all applicable national, state or provisional health and safety regulations relating to them, including, if appropriate arranging for the safe disposal of the materials by a qualified person. 6 HP TWIN8 User Manual There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools. They are: Certified non-conductive constructed of thermoplastic or synthetic rubber inner tube, synthetic fiber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certified nonconductive is the only hose authorized for use near electrical conductors. Wire-braided (conductive) constructed of synthetic rubber inner tube, single or double wire braid reinforcement, and weather resistant synthetic rubber cover. This hose is conductive and must never be used near electrical conductors. Fabric-braided (not certified or labeled non-conductive) constructed of thermoplastic or synthetic rubber inner tube, synthetic fiber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. This hose is not certified non-conductive and must never be used near electrical conductors. HOSE SAFETY TAGS To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools.A new tag may be obtained from your Stanley Distributor.http://www.gongoff.com/images/btv8-featurephone-manual.pdfThese recommendations are intended to keep return line pressure (back pressure) to a minimum acceptable level to ensure maximum tool performance. This chart is intended to be used for hydraulic tool applications only based on Stanley Hydraulic Tools tool operating requirements and should not be used for any other applications. All hydraulic hose must have at least a rated minimum working pressure equal to the maximum hydraulic system relief valve setting. All hydraulic hose must meet or exceed specifications as set forth by SAE J517.Operation at higher temperatures can cause operator discomfort at the tool. Filter Min. full-flow filtration Sized for flow of at least: (For cold temp. See tool specification page for tool specific requirements HP TWIN8 User Manual Make sure the oil level is at the FULL MARK on the dipstick. Do not overfill. Use detergent oil classified For Service SF, SG, SH, SJ or higher as specified in the engine operators manual. Do not use special additives. Outdoor temperatures determine the proper oil viscosity for the engine. Use the chart to select the best viscosity for the outdoor temperature range expected. Check oil level more frequently. 2. ENGINE FUEL LEVEL Check the fuel level. If low, fill with clean, fresh unleaded gasoline with a minimum of 87 octane. Gasoline with up to ethanol (gasohol) is acceptable. 3. HYDRAULIC FLUID Check the sight gauge on the side of the hydraulic fluid reservoir for the proper fluid level. Use fluids meeting the following specifications. These fluids are recommended by Stanley. Other fluids that meet or exceed the specifications of these fluids may also be used. Each hose end must have male thread ends compatible with HTMA (HYDRAULIC TOOL MANUFACTURERS ASSOCIATION) quick disconnect fittings (NPT type threads). (See pages 8 and 9).http://friluftsgruppen.se/wp-content/plugins/formcraft/file-upload/server/content/files/1629284629b62c---95-5817-manual.pdf QUICK DISCONNECT COUPLERS HTMA-approved quick disconnect couplings are installed to hydraulic hoses so that the direction of oil flow is always from the male to the female quick disconnect as shown on page 9. Quick disconnect couplings and hose fittings are selected so that additional fittings such as reducer or adapter fittings are not required. Do not use galvanized pipe fittings or black pipe fittings. Use thread tape or pipe joint compound when installing quick disconnect couplings to hose or tool fittings. Follow the instructions furnished with the selected thread sealant. DO NOT OVERTIGHTEN THE FITTINGS. 5. BATTERY The supplied 12-Volt DC battery is a sealed nonspillable, maintenance-free battery and is fully charged. Make sure the battery cables are tight and charging circuit functions are operating properly. NOTICE A fully charged battery should read 12.8V -13.0V. Caution, overcharging can harm your battery beyond recovery. When using an automatic charger, refer to the charger manufacturer s instructions. HP TWIN8 User Manual 11 The bottom (2) female quick disconnect couplers are the RETURN FLUID IN. Their are two independent circuits, one on the left and one on the right, each controlled by the adjacent lever. CONTROLS (DUAL CIRCUIT) Throttle Control Lever Top Male Quick Disconnect Couplers (Pressure Fluid Out) Bottom Female Quick Disconnect Couplers (Return Fluid In) Starter Switch The flow control levers when turned ON (up position) turns on flow to the tool or tools depending on if you are using one or both circuits. STARTUP 1. Before starting the engine check the engine oil and hydraulic fluid level. 2. Check to make sure the flow Control levers are in the OFF position (Down), the power unit will not start if the levers are in the UP position (ON). 3. Connect hoses and the tool as described on page It is not necessary to choke the engine, it is equipped with a Electronic Fuel Management System that does not have a manual choke. 5.chefjacklee.com/images/uploads/files/bose-av3-2-1gs-manual.pdf Set the throttle control lever to the left (5-GPM) setting. Once the unit starts and is warmed-up the lever can be moved to the 8-GPM setting if desired. 6. Turn the Ignition Switch to the START position. After the engine starts, release the switch. 7. Allow the engine to warm up. 8. Turn on the flow to the tool by lifting the Flow Control Levers up into the on position, lift both levers if running two circuits (two Tools). SHUTDOWN 1. Ensure the flow control levers are in the OFF position (Down). 2. Move the Ignition Switch to the OFF position. NOTICE If the engine runs out of gas or dies during operation and the ignition switch is left in the ON or RUN position, this could drain the battery. Make sure the ignition switch is returned to the OFF position. Flow Control Lever(s) In Off Position When the throttle control lever is in the far left position, it will produce 5 GPM to both circuits at the same time and with the lever in the far right position will produce 8 GPM to both circuits. This allows two tools that can run simultaneously at 5 or 8 GPM. COLD WEATHER STARTUP 1. Use the procedures described under STARTUP and then follow the procedure below. 2. Hydraulic fluids are thicker in cold weather.Fuel system emissions maintenance: Check the fuel system emissions components once a year to verify that the components are in good condition and do not show signs of leakage. If leakage is found, replace part. Check fuel lines, tank, cap and fittings frequently for cracks or leaks. Replace if necessary. Clean the fuel cap area of dirt and debris. Replacement parts must be the same and installed in the same position as the original parts. HYDRAULIC SYSTEM MAINTENANCE Check hydraulic fluid level daily. Add fluid per specifications in this manual. (See HYDRAULIC FLUID under the section titled PRE-OPERATION page 11. Make sure the engine is at idle when performing this procedure. When the hydraulic reservoir is empty turn the engine off immediately.https://controlcert.se/wp-content/plugins/formcraft/file-upload/server/content/files/1629284700781e---950-john-deere-manual.pdf Allow the fluid to sit long enough for the water to settle to the bottom of the container. Slowly pour the fluid back into the hydraulic tank, avoiding the water at the bottom of the container. Each day, check hydraulic lines and fittings for leaks, kinks, etc. Do not use your hand to perform this check. Change the hydraulic filter element every 200 hours of operation. Change more often if cold, moist or dusty conditions exist. Check oil cooler for debris. Remove debris with air pressure. BATTERY MAINTENANCE If the power unit is not in use for two or more months, check the battery once a month and charge if the battery voltage is below 12.5V. Charge at 1.3A for 5- hours. If the battery voltage is below 12.0V, charge at 1.3A for hours, let the battery sit for 1-2 hours and check the voltage. If the voltage is not 12.5V or greater, replace the battery. Always charge using a charger as rated as close to 1.3A as possible. Checking battery voltage and charging can be done through the 12V marine plug on the battery cover when using an appropriate adapter. STORAGE Clean the unit thoroughly before storage. Do not use water pressure. Always store the unit in a clean and dry facility. If the unit will be stored for a prolonged period (over 30 days), add a fuel additive to the fuel tank to prevent the fuel from gumming. Run engine for 2 minutes to circulate the additive throughout the fuel system. WARNING When storing fuel or equipment with fuel in the tank, store away from appliances that have pilot lights or other ignition sources, they can ignite fuel vapors. Replace crankcase oil with new oil. Remove spark plugs and pour approximately 1 ounce (30 ml) of engine oil into each cylinder. Replace spark plugs and crank the engine slowly to distribute the oil. Check hydraulic reservoir for water. If water is found, change the oil and circulate it through the tool hose and tool. (See HYDRAULIC SYSTEM MAINTENANCE earlier in this section). Disconnect tool hoses.https://optimus.org.au/wp-content/plugins/formcraft/file-upload/server/content/files/16292847523dbc---950-john-deere-service-manual.pdf HP TWIN8 User Manual 13 Use a calibrated flow and pressure tester. This tester can be used to isolate problems in both the engine and hydraulic system prior to any power unit disassembly. TESTING THE HYDRAULIC CIRCUIT The following tests can be performed to ensure that the hydraulic pump is supplying the correct flow and pressure and that the system relief valve is operating properly. During these tests, make sure the engine is warm and operating smoothly. If test results are not as specified, refer to the troubleshooting table in this section for possible causes. The pressure at which the relief valve just begins to open is commonly referred to as the cracking pressure. At the cracking pressure, the flow rate should start to drop because the relief valve is allowing fluid to bypass to the hydraulic reservoir. The cracking pressure is preset at the factory and if it is not within the above range ( ) psi, the relief valve must be re-set as follows: The relief valves are located on the control block which is directly behind the couplers on the dash panel (See item, pg-22) for location. Use a wrench to loosen the nut on the relief valve. 9. Use an Allen wrench to adjust the relief valve. Turn clockwise to raise the pressure and counterclockwise to reduce the pressure. Tighten the nut and retest. Check both the 5 and 8 gallon flow settings and then follow the same procedure to test the other circuit (each circuit has its own relief valve). Flow Control Lever(s) 1. Install a calibrated flow and pressure tester across the two hose ends (where the tool would normally be connected). 2. Set both flow control levers to the OFF (down) position. 3. Set the throttle control lever to the far left for 5 GPM, after the engine is started you can leave the lever in this position if you are testing the 5 GPM circuit or move the lever to the far right to test the 8 GPM circuit. 16 HP TWIN8 User Manual Attach battery cables, check wires. Weak battery. No fuel. Fuel filter plugged.cgalgeria-dubai.com/userfiles/files/bose-av3-2-1-service-manual.pdf Defective spark plugs. Test battery, charge or replace. Add fuel. Replace fuel filter. Remove plugs, check gap, clean or replace. Low Engine Oil Flow Control Levers in the ON position. Check Oil Level Move the levers to the off position. Fluid blowing out of fluid reservoir vent. Hydraulic tool won t operate. Hydraulic tank overfilled. Pump suction leak. Flow control lever(s) not in the (ON) position. Incorrect hose connection to tool. Quick disconnect fittings defective. Hydraulic fluid level low. Relief valve stuck open. Suction hose kinked. Tool is defective. Correct the fluid level. Check suction connections. Tighten if necessary. Check that the flow control lever(s) are in the ON position. Make sure the tool hose circuit goes from left (pressure) fitting to tool and back to the right fitting (return). Fluid always flows from the male to female fittings. Detach from hose, connect set together and check for free flow. Check for correct fluid level. Fill using the recommended fluid. Adjust or replace valve. Make sure suction hose from fluid reservoir to pump inlet has a smooth curve. Refer to tool manual. HP TWIN8 User Manual 17. Federal Emission Component Compliance 40CFR part Stanley warrants all fuel system emission components for 2 years from the date of original purchase provided there has been no abuse, neglect, modifications, or improper maintenance. Components covered. The emission-related warranty covers all components whose failure would increase the evaporative emissions. Your emission-related warranty does not cover components whose failure would not increase evaporative emissions. Coverage under this warranty extends only to the following parts; fuel tank, fuel cap, fuel hose and vapor hose from the fuel tank to the engine and any connectors that are apart of the fuel system. The equipment is designed, built, and equipped so it conforms at the time of sale to the ultimate purchaser and each subsequent purchaser and is in compliance with 40 C.F.R standards. The equipment is free from defects in materials and workmanship that may keep it from meeting these requirements. 18 HP TWIN8 User Manual Failure to follow the safety rules and other basic safety Safety Is Your Responsibility. Ordering Parts. Contact Information Do not attempt to install, operate, Shipping Damage is not covered by warranty. If shipping damage is found, notify carrier at once. The carrier is When inhaled in large quantities, nitrous oxide can cause respiratory ailments or in extreme cases, death by suffocation. Failure to follow the safety rules and other basic safety precautions may result in serious Distributed by: Pacer Pumps SAVE THIS MANUAL FOR FUTURE REFERENCE Distributed by: Pacer Services: (800) 477-8326 Fax: (800) 765-8326 Order Entry: (800) 541-1418 Fax: (800) Description Gauge reads normal (10hg to 14hg) Gauge reads normal (10hg to 14hg) 1.1. Clogged hoses or wand tube. Disconnect hoses and carefully check for an obstruction. 1.2. Excessive Failure to understand how to safely operate this tool could The cooling system is pressurized when the engine is warm. When opening the expansion tank, wear gloves and other appropriate When properly Contact your Kellogg Distributor Do not re-use any fasteners Warnings for the safe use of this tool are included in Warnings for the safe use of this tool are included in Operation Manual RC197 RC198. Recommend for mass production line industrial area. Page 1 Following the precautions outlined in this manual will minimize your risk of injury. ITT Goulds Shipping Damage is not covered by warranty. The carrier is Failure to follow the safety rules and other Following the precautions outlined in this manual will At exercise? The generator fuel consumption is given in each of the product knowledge books Failure to follow the safety rules and other basic safety precautions Failure to follow the safety rules and other basic Distributed Exclusively by Harbor Due to continuing improvements, actual product may differ slightly from the For Models: DH45S DH65S If any parts are Failure to do so can result in serious Model - OCSM To use this website, you must agree to our Privacy Policy, including cookie policy. You can find out more about which cookies we are using or switch them off in settings. Accept Privacy Overview Strictly Necessary Cookies 3rd Party Cookies Privacy Policy Powered by GDPR Cookie Compliance Privacy Overview This website uses cookies so that we can provide you with the best user experience possible. Cookie information is stored in your browser and performs functions such as recognising you when you return to our website and helping our team to understand which sections of the website you find most interesting and useful. Strictly Necessary Cookies Strictly Necessary Cookie should be enabled at all times so that we can save your preferences for cookie settings.This means that every time you visit this website you will need to enable or disable cookies again. 3rd Party Cookies This website uses Google Analytics to collect anonymous information such as the number of visitors to the site, and the most popular pages. Keeping this cookie enabled helps us to improve our website.Privacy Policy More information about our Privacy Policy Enable All Save Changes. The first reduction is located at the city gate, whereas the transmission pressure is dropped to a distribution pressure to feed throughout the city. This is also the location where the odorless natural gas is odorized with mercaptan. The distribution pressure is further reduced at a district regulator station, located at various points in the city, to below 60 psig. The final cut would occur at the end users location.Archived from the original (PDF) on 25 September 2018. Retrieved 25 September 2018. By using this site, you agree to the Terms of Use and Privacy Policy. Two pilot valves can be combined together on single vale to form bi-functional valve operation. The pilot can be used for flow regulating applications or together with model PC pilot in combined flow and pressure regulating applications. The pilot valve body is made of high quality reinforced plastic. It also enables a manual control of the valve. When the pressure surpasses the set point (pre adjusted thorugh the pilot's adjusting screw) the membrane moves upwards and water passage closes, closing the main valve. When the downstream pressure reduces below the pilot's set point, the membrane moves downwards and opening the water passage. When the pressure surpasses the set point (pre adjusted thorugh the pilot's adjusting screw) the membrane moves upwards and water passage closes, closing the main valve. When the downstream pressure reduces below the pilot's set point, the membrane moves downwards and opening the water passage and allowing the main valve to open. When the pressure surpasses the set point, the membrane moves upwards and water passage opens, opening the main valve. When the downstream pressure reduces below the pilot's set point, the membrane moves downwards, closing the water passage. When the pressure surpasses the set point, the membrane moves upwards and water passage opens, opening the main valve. When the downstream pressure reduces below the pilot's set point, the membrane moves downwards, closing the water passage. Once pressure head is built, the membrane moves upwards opening the pressure supply to the control chamber and closing the pilot's vent, allowing the main valve to close. When water level reaches its maximum level, the float rises, closing the water passage of the pilot and commands the main valve to close. The P-100 operates when hydraulic pressure is applied below and above the spring loaded membrane which is connected to the pilot's seal trim. Upper and lower chambers of the pilot are connected to upstream and downstream sides of a calibrated orifice plate, used as a flow sensor. Differential pressure across the orifice changes with flow, and conveyed to the pilot through its sensing ports. When low pressure difference is presented across the orifice plate, the valve opens. When pressure difference increases, the valve tends to close, maintaining the requested flow. Furthermore, the development of remotely controlled equipment has even improved productivity and optimized performance and production. This prevents damage and production of inconsistent shapes. Whether you’re in building or road construction work, you need an equipment that is reliable, dependable and cost effective. These include blasting rocks, carrying concrete, mixing sand, etc. A good example here is: To achieve this you need a number of accessories such hydraulic buckets and compressors. Moreover, to compact concrete into the reusable molds, you’ll need hydraulic compressors. This makes a remote controlled hydraulic power packs a better option. These lifts are also fitted in residential building, buses, vans, etc. These include; You can fit them in residential elevators or vans. A good example is the American with Disabilities Act of 1990. They are mainly designed to handle the material handling process.A good example is the pickup lift for trucks. With this, you can easily raise or lower the truck lift gates, thereby loading and offloading the truck easily. In garages and CBDs where the parking space is limited, a space saving parking system is always the best alternative. The only cost effective machine you rely on here is a hydraulic car lifting system. That is, once a car is driven to the lifting platform, the automated parking system lifts the car and places it on its “slot or shelf”. This is space saving car parking management system that is being adopted in most developed countries.Another common application of hydraulic power packs is: For instance, there are vehicles with very small clearance, making it nearly impossible to do any maintenance work. This is basically a lift table, which uses a scissor mechanism, lower or raise heavy loads. Therefore, by pressing a button, the scissor platform automatically lifts the weight. They are available in different options with a wide of hydraulic elevator components, depending on the complexity of its design.