7

fargo printer service manual

LINK 1 ENTER SITE >>> Download PDF
LINK 2 ENTER SITE >>> Download PDF

File Name:fargo printer service manual.pdf
Size: 4862 KB
Type: PDF, ePub, eBook

Category: Book
Uploaded: 27 May 2019, 22:14 PM
Rating: 4.6/5 from 656 votes.

Status: AVAILABLE

Last checked: 9 Minutes ago!

In order to read or download fargo printer service manual ebook, you need to create a FREE account.

Download Now!

eBook includes PDF, ePub and Kindle version

✔ Register a free 1 month Trial Account.

✔ Download as many books as you like (Personal use)

✔ Cancel the membership at any time if not satisfied.

✔ Join Over 80000 Happy Readers

fargo printer service manualYou can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Fargo HDP5000 HDPii Plus Card Printer. You can find easily everything what do you need. To see what contain, please read table of contents: Upper Head Lift Motor Cables Appendix A: Engineer Drawings. Irvine, CA 92618-2215All rights reserved. Trademarks and Disclaimers. HID, HID Global, and Fargo are the trademarks or registered trademarks of HID Global Corporation in the U.S.The information contained in this document is provided “AS IS” without any warranty. HID Global hereby disclaims all warranties and conditions with regard to the information contained herein,In no event shall HID Global be liable, whether in contract, tort or otherwise for any indirect, special orContacts. North AmericaIrvine, CA 92618Fax:Europe, Middle East and Africa. Phoenix Road. Haverhill, Suffolk CB9 7AE. England. Fax. Email. Asia Pacific. North Point, Island East. Hong Kong. Phone: 852 3160 9800. Support: 852 3160 9833. Fax:All rights reserved.All rights reserved.All rights reserved. Introduction. The service manual serves to inform the technician about the DTC1000-4000-4500 Card Printer. Important: These procedures can only be performed by authorized service personnel. Estimated repair time may vary according to technicians experience. Caution: Turn OFF the Printer and unplug the power cord from the Printer. ESD precautions are necessary when handling electronics assemblies. Danger: Wear proper eye protection to perform the procedures in this section.All rights reserved. Safety Messages (review carefully). The purpose of this section is to provide the User with specific replacement procedures for the. Card Printer. Please review standard precautions (to take) while performing these replacementSymbol. Critical Instructions for Safety purposes.http://manegedebuitenwijck.nl/uploads/emotiv-sdk-manual.xml

Tags:
• fargo hdp5000 repair manual, fargo printer service manual, fargo printer service manual software, fargo printer service manual user, fargo printer service manual troubleshooting, fargo printer service manual download.

Danger. Failure to follow these installation guidelines can result inInformation that raises potential safety issues is indicated by aCaution. To prevent personal injury, refer to the following safetyTo prevent personal injury, always remove the powerTo prevent personal injury, make sure only authorizedThis device is electrostatically sensitive. It can beInformation that raises potential electrostatic safety issues isTo prevent equipment or media damage, refer to theTo prevent equipment or media damage, observe allPrinthead Assemblies. To prevent equipment or media damage, always wearTo prevent equipment or media damage, alwaysTo prevent equipment or media damage, take jewelryPrinter.All rights reserved.T10 Torx screwdriver. E Clip tool. Small flathead screwdriver. Needle Nose PliersPart Number 085627)All rights reserved. Cover Removal Procedures. Tools needed: T10 Torx screwdriver. Estimated Repair Time: 15 minutes. Preparation. Important: This procedure can only be performedRemove the top cover by flexing the center to disengage the insert tabs.All rights reserved.All rights reserved.The input and output hoppers are attached to the sideTilt cover down to release the bottom tabs.All rights reserved. Left side. Right sideAll rights reserved. DTC4000 - DTC1000 Dual-Sided Printing Module RemovalTools needed: T10 Torx screwdriver. Important: This procedure can only beTop Cover. D930192-01 used in. If the Dual-Sided Printing Module needs to beTop Cover. D930192-02 used in DTC1000-Silver. Flipper Front Door. D930194-01 used in. Card Bin Cover. Flipper TALL- Black. DTC4000 shown in the example below. D930193-02 used in DTC1000-SilverAll rights reserved. Step. ProcedureRemove the two screws that hold the TOP Cover in place.Remove and set aside.All rights reserved.All rights reserved.Tilt back to release the modules.FLAP directly above the Static Brush.All rights reserved.http://www.kapfenberger-schuetzenverein.at/userfiles/emotiva-bpa-1-manual.xmlTo reattach the Dual-Sided Printing Module to the Printer, start from the bottom then tiltPrinter is shown tipped back and light shone in to show FLAP position.All rights reserved.All rights reserved. DTC1000 DUAL - DTC4000 Printer Cover RemovalEstimated Repair Time: 15 minutes. Important: This procedure can only beDisplay Cover D930189-02All rights reserved.Remove and set aside.Remove the ribbon cable from the mainboard.All rights reserved.There are tabs atAll rights reserved.This will unsnap the bottomAll rights reserved.Tilt cover down to release the bottom tabs.All rights reserved. Right Side. Left SideAll rights reserved.DTC4000 Printer with covers removed.All rights reserved. DTC4500 Single Side Printer Cover Removal. Important: This procedure can only be performedTop CoverSqueeze in from the top to unlatch the tabs.All rights reserved.Remove and set aside.Unsnap the display by pivoting from the top DOWN to release the bottom tabs. Remove the ribbon cable from the mainboard.All rights reserved.There are tabs atAll rights reserved.This will unsnap the bottomTilt cover down to release the bottom tabs.All rights reserved.Right Side. Left SideDTC4500 Printer with covers removed.All rights reserved.All rights reserved. DTC4500 Lamination Module Cover Removal. NOTE: Remove the Lamination Module prior to removing the printer covers if repairingTools needed: T10 Torx screwdriver. Important: This procedure can only beStep. ProcedureAll rights reserved.All rights reserved.All rights reserved.Make note of the latchesAll rights reserved.All rights reserved. Complete Lamination Module RemovalClose up of screw locationUnclip the tabs from below andThis will release the PCB connection within the door. Note: When replacing the module carefully line up the PCB connection, push the moduleDo not force or bend pins.All rights reserved.Reverse assembly to reinstall the Lamination Module.All rights reserved. Parts Replacement- Printer. Estimated Repair Time: 20 min.https://www.informaquiz.it/petrgenis1604790/status/flotaganis15062022-2059 Preparation: Remove the Covers. Important: This procedure can only beRemove all the wire connections from the Mainboard.The center open hole is for the frameAll rights reserved.Install new board and reconnect all wires. Wires are labeled for location connection.All rights reserved. The same procedure is used for either orientation of the LCD Display. Estimated Repair Time: 15 min. Preparation: Remove Top Cover. ProcedureLift out toDo not pinch the cable when replacing. Pull cableAll rights reserved.E CLIP tool. Estimated Repair Time: 30 min. Important: This procedure can only bePart Number: Complete assemblyProcedureRemove the cable harness (D930600) from the Stepper Motor.All rights reserved.The motor is attached to a plastic mounting frame.Safety glasses required)All rights reserved.Replace with new Pulley. Re install the E-clip.Make sure Spring (F000332) gets put back into proper placeAll rights reserved.Keep the four (4) screws loose while holding the Mount Frame. Allow the spring to self-tension, then tighten the four (4) screws.Place the Stepper Mount over the pivot peg.All rights reserved.This locks the mount inNOTE: Lightly tighten all screws first then tighten the (F000171) screws last.All rights reserved.Replace the printhead cable if it was removed in step 4.All rights reserved. Tools needed: Small flat screwdriver, T10 TorxEstimated Repair Time: 20 min. Important: This procedure can only be performedStep ProcedureRemove the printhead cableThe motor is attached to a plastic mounting frame.All rights reserved.Remove the Ribbon Deflector Plate (D930129) to access the Mag Roller. Release theAll rights reserved.Install the Mag Gear from the back to hold the roller in place. Make sure roller sits in front tab(hidden) in front sideplate. Make sure tabs line up and snap into place. Wiggle in place.All rights reserved.Estimated Repair Time: 20 min. Important: This procedure can only be performedStep. ProcedurePrinter.No need to remove the Stepper Motor Assembly.All rights reserved.Procedure completed.Use a small flathead screwdriver to release the spring (F000338) and the Pinch RollerAll rights reserved. Estimated Repair Time: 45 min. Important: This procedure can only be performedStep ProcedureAll rights reserved.It is not necessary to remove the surrounding gears.Rotate cam clockwise to remove. Pull off of the. Platen Roller Shaft.See Printhead removal procedure.DTC1000-DTC4000-DTC4500 PrintheadAll rights reserved.All rights reserved.Estimated Repair Time: 20 MinImportant: This procedure can only beProcedureLift up and out.All rights reserved.NOTE: Verify orientation when re installing.Lock platen with cam first into the front sideplate.All rights reserved.All rights reserved.Some force is needed toAll rights reserved.All rights reserved.All rights reserved.Estimated Repair Time: 30 min. Preparation: Remove the CoversImportant: This procedure can only beProcedureAll rights reserved.Locking bushing.NOTE: How the spring isThe gear will pull straight out.Install the Lever then the Gear. Turn the black platen gear to verify the gears turn simultaneously.All rights reserved.All rights reserved.Estimated Repair Time: 20 min. Important: This procedure can only bePrinter.This is done from the frontDTC4500 has onlyAll rights reserved.Slide the Motor UP to install. NOTE: You do not need to remove the gears or the Stepper Motor for thisRemove the Encoder Sensor cable harness ( D930600) from the encoder sensor. NOTE: The routing of these wires under the clip.All rights reserved.Reconnect wires.All rights reserved.Tools needed: T10 Torx screwdriver,Estimated Repair Time: 20 min. Important: This procedure can only bePrinter.Use a small flathead screwdriver to loosen.All rights reserved.Use a needle nose pliers or thin flatThe new assembly will contain a newPush the center of the Damper area to help move the spindle out.All rights reserved.This is done fromSlide the Motor UP to install. NOTE: You do not need to remove the gears or the Stepper Motor for thisAll rights reserved.All rights reserved.Remove the Encoder Sensor cable harness ( D930600) from the encoder sensor. NOTE: The routing of these wires under the clip.Reconnect wires.All rights reserved. Important: This procedure can only bePrinter.This is done from the front of the printer.All rights reserved.Slide the Motor UP to install. NOTE: You do not need to remove the gears or the Stepper Motor for thisMotor.All rights reserved.Estimated Repair Time: 30 min. Important: This procedure can only beRFID Cable D930603. Encoder Sensor Cable D930605. Step ProcedurePrinter.All rights reserved.Use a thin flathead screwdriver to loosen one side. The cap will pop off. Note: Replace the Damper Cap by lining up the shaft first then snap the Damper. Cap back on. Verify the gray shaft is pushed up to hold the encoder wheel in place.All rights reserved.This will unlatch the tabs holding the cover to the frame. This allows for access to the sensor.All rights reserved.Use a thin flat blade screwdriver to unlatch the tabs holding the sensor to the frame.Reconnect cable to J18All rights reserved.See procedure above (D930015). Un-snap the PCB from the frame. The PCB with the HOLES are set under the corner tabs. Lift up this end first. See picture below.Replace cable to J9.All rights reserved. Important: This procedure can only beRibbon Sensor Cable D930608. ProcedurePrinter.Remove the retaining ring and pull off the gear.Sensor.All rights reserved.PUSH the Ribbon Sensor back to release the tabs and remove the sensor.Push the sensor back in using the tabs to snap theNote: The wire routing to the frame.Verify wave washer is in place.All rights reserved.All rights reserved. Important: This procedure can only beStep ProcedurePrinter.Remove the J11 and J17 connector from the mainboard.The sensor must be released from the small tab holding the sensor.All rights reserved.Line up the sensor and push down to snap it in place UNDER the small tab. Route the cable on the right side of the frame as shown in the picture below. Connect to the mainboard. Reverse assembly to complete the procedure.All rights reserved. Parts Replacement - Dual-Sided Printing ModuleIf the Flipper Table is at an angle, open the access door and manually level it. ThenRemove all covers to access the Flipper Parts ReplacementsAll rights reserved. Preparation: Remove the top cover of the Printer and Dual-Sided. Printing Module from the Printer. Important: This procedure can only be performed by authorizedShort Dual-Sided Printing. Module shown. Top cover D930192-01. Top Cover D930192-02The Tall Dual-Sided Printing Module uses the Lamination Cover. Step ProcedureCaution: Please be careful not to force any of the snapping parts as theyWhen replacing the Covers or any parts, do. NOT pinch any wires.Remove the Dual-Sided Printing Module from the printer.All rights reserved.Grasp the cover from the open end and tilt forward to unlatch the front tabs.TIP: Use your hand from underneath to push the inner wall OUT for easier release of theAll rights reserved.Flipper Table with gear and rollers (D930611). Stepper Motor (E001135) with Gear connects to J5. Stepper Motor (E001135) Cable (D930610). PCB Output Controller-Main Board (D930503). Lead Screw Assembly (D930155) used for SHORT Module. Lead Screw Assembly (D930176) used for TALL Module. Lead Screw Assembly Gear used for both Short and Tall (D930106)Both IR sensors connect to ONE cable and are replaced at the sameD930614 used for TALL. Module). Ribbon Cable (D930611) connects Flipper to printerAll rights reserved. Important: This procedure can only be performedStep ProcedureTwist to unlock and lift off.All rights reserved.Short Lead Screw D930155. Tall Lead Screw D930176All rights reserved.Verify Lead Screw and Lead Pin is set correctly. Push down on the top of the lead screw to set into the gear. Replace the twist lock.All rights reserved.All rights reserved. Estimated Repair Time: 20 minutes. Important: This procedure can only be performedAll rights reserved.Line up the roller and the tabVerify the roller spins freely and turns the gears.All rights reserved.All rights reserved. Important: This procedure can only be performedStepper Motor Cable (D930610). Step ProcedureIf replacing this cable make note of how the wire is routed.All rights reserved. Important: This procedure can only be performedStep ProcedureSensor does not come out with breaking the sensor or tab.All rights reserved.All rights reserved. Important: This procedure can only be performedStep ProcedureThis sensor snaps in and out. Do not use aMake note of wire routing.All rights reserved. Important: This procedure can only be performedStep ProcedureAll rights reserved. Parts Replacement- Lamination ModuleEstimated Repair Time: 20 min. Preparation: Remove the Lamination Module. Covers. Important: This procedure can only be performedDTC4500 (single side)Remove the 4 screws. Use caution when removing the mainboard so the power connector does not getAll rights reserved.Tilt the mainboard up to access the wires. Wires are labeled with the numbered location for easy replacement.Note: Use caution not to damage the power connector.All rights reserved. Estimated Repair Time: 35 min. Remove the mainboard to access the wire removalImportant: This procedure can only be performedThis part is sold as one assembly which includes. Platen Roller (D920012-Upper). Lamination Roller (D920020- Lower). Film LED (A000454). Head Lift Sensor (A000126). Motor (D900484-05) and the wires. Step ProcedureAll rights reserved.Upper ModuleAll rights reserved. Lower ModuleLocate the Lamination Head Assembly wire connections. Remove these wires from the mainboard. Location of Upper Lam Head Cables. Lift Sensor D920156 connects to J4. Heater Cartridge D920113 connects to J9. RTD Cable D920151 connects to J18. Location of Lower Lam Head Cables. Lift Sensor D920156) connects to J21. RTD Sensor Cable D920151 connects to J17. Heater Cartridge Cable D920113 connects to J3Replace with new Lamination Module assembly using reverse assemblyAll rights reserved.All rights reserved.Do not pinch any wires.All rights reserved.Do not pinch any wires.All rights reserved. Roller- Feed High Cof ( D920119-01). Roller- Input Flipside ( D920218). Roller- Input ( D920015). Preparation: Remove the Lamination. Module Covers. Important: This procedure can only beRoller placement shown. Step ProcedureRemove the 3 screws ( F000463) from the Stepper Motor Assembly. Note: Wire RoutingAll rights reserved.Insert and secure into the brass bushing on the frame. Use the E CLIP from the old roller. Make note of how this is placed on the roller.All rights reserved. Replacing the RollersAll rights reserved. Unlock the shaft bushing (D900046) by turning it counter clock wise.Use the E CLIP from the old roller. Make note of how this is placed on the roller.Replacing the RollersTo replace D920119-01, High COF Feed Roller (Left Roller). Remove the Lower Rewind Assembly to access the Left roller ( D910119-01).All rights reserved.TIP: When replacing the roller also replace the pulley (D850190) for best results.All rights reserved.NOTE: Orientation of wave washer- concave side down when replacing.Unlock the shaft bushing (D900046) by turning it counter clock wise.Use the E CLIP from the old roller. Make note of how this is placed on the roller.A new belt (220082) may be replaced if necessary.L001410 Rev 1.1. All rights reserved.All rights reserved. Replacing the RollersTo replace D920015, Input Feed Roller. Remove the Rewind Motor to access the roller.Pull up with the belt attached. Remove the Belt Tensioner (D920168). TIP: When replacing the roller also replace the pulley (D850190) for best results.All rights reserved. Make note of how this is placed on the roller.A new belt (220082) may be replaced if necessary.All rights reserved.All rights reserved.Tools needed: T10 Torx screwdriver. Important: This procedure can only beNOTE: The Dual Side Lamination. Module uses 2 Rewind Motor. Assemblies. Rewind Assembly. Step ProcedureAll rights reserved.Unsnap the top of the assembly then pivot the assembly to the LEFT to releaseThis releases the assembly fromTIP: When reassembling use your finger to guide the encoder sensor ( fromSlide in from the left at an angle then turn toCAUTION: Take care not to bend the assembly straight up as the encoder wheel mayCarefully use a small flat screwdriver to pry the sensorWhen replacing the sensor, line up the sensor from underneath then snap inAll rights reserved. Verify the Encoder Wheel is positioned properly between the Encoder Sensor. Replace the RFID PCB (A000365-01) Remove the Rewind Assembly as describedRemove the Retaining Ring (140048). Gear (D920170). Remove the Encoder Wheel (810492)Slide the RFID PCB to the right. The PCB is held by tab on the left of the frame. Replace with new PCB A000365-01. Reverse Assemble.All rights reserved. Appendix A. Replacing the DTC1000-DTC4000-DTC4500 Printhead. The guide serves to instruct the user about replacing the Printhead. This procedure can only beCaution: Turn OFF the Printer and unplug the power cord from the Printer. Danger: Wear proper eye protection to perform the procedures in this section. Reverse the disassembly steps to reassemble the Card Printer. ESD precautions areAll rights reserved. DTC1000-DTC4000-DTC4500 Printhead procedure. ESD precautions areTools needed: Flathead screwdriver. Torx Wrench (included in kit). Preparation: Remove Printhead mount. Important: This procedure can only beMake note of the resistance value on theAdvanced Settings driver option. Refer toStep ProcedurePrinter.All rights reserved.All rights reserved.Hold UP until you can push the white rod to the right. Do not pull up until the push rod has been moved. See step 6 below.All rights reserved.All rights reserved.The back side of Printhead assembly shown has been removed from the printer.All rights reserved.All rights reserved.Be careful not to damage the pins. Remove the Torx screw (F000171) and release the ground cable. Leave the wires in the main assembly.See Advanced Adjustments below.Install the printhead assembly holes into the tabs and tilt to snap the printheadVerify the printhead is secure in the mount.All rights reserved.Line up the Printhead assembly. IMPORTANT NOTE: Verify the white Push Rod is to the right of the assemblyAll rights reserved. Verify the push-rod is in the correct position. It will rest to the right side of the tab.Do not scratch the printhead surface.All rights reserved. Advanced AdjustmentAll rights reserved.Left of Form (LOF) as needed by increasing or decreasing the CURRENT settingNOTE: Refer to the Advances Settings section in the User Guide.Refer to the User Guide for using TOOLS.All rights reserved.All rights reserved. Appendix B. Lamination Module Field Upgrade Installation Guide. DTC4500 Single and Dual Side Printer. Parts included: Lamination Module, Top Cover, Input Bump Latch, Input Lam Cover. Output Bin, screws ( F000178- 3). Tools needed: Torx Wrench (included in kit) or T10 Torx screwdriver, small flatheadEstimated Repair Time: 30 minutes. Step Procedure for a DTC4500 Single Side Printer (if you are upgrading a Dual-SidedPrinter.Remove the card output hopper. Squeeze in at the top to unlatch the tabs from the printer frame.All rights reserved.From the back of the printer locate and remove the 2 screws ( F000171) withinRemove and set aside.All rights reserved.There is one screw that holds thisTHE LAMINATION MODULE for the Lamination Module install.All rights reserved. Step Procedure DTC4500 Dual Side PrinterPrinter.Lamination Module. Refer to steps 4-10 below for this procedure.From the back of the printer locate and remove the 2 screws (F000171) within theAll rights reserved.Remove and set aside.Remove the Flipper Module cable from the printer board contact.All rights reserved.Remove the Flipper Module from the printer. Slide off to release the electrical connector. Careful not to bend or damage theRemove and set aside. NOTE: This part (Flipper Module) will not be used with the Lamination Module. Upgrade.All rights reserved.Important note: Do not force any parts of the covers during assembly. They areTilt forward to unlatch the top and then bottom tabs.Lift up from the front to unlatch the back tabs.Open the Laminator front door to allow for clearance. Tilt out to release the panel.All rights reserved.Use a small flathead screwdriver to open aLift the panel up and out. Make note of how the inner latch is fitted to the frame when reassembling.Flex the Flipper Door to release the pins from the frame.All rights reserved.Remove the two (2) screws ( F000178) that hold the back and front cover together.Unlatch the top hooks. The tabs fit into the slot then hook in place when lowered.All rights reserved.The printer is now ready to upgrade.See Display 1 and 2 for location of PCB. Display 1: Looking at the PCB inside the Flipper Door. Display 2: Laminator on its side showing PCB locationAll rights reserved.Start with the module lined up to the printer then slide in to allow the bottom latch tabsPush on the black plastic cable end to secure the connection. Picture shown looking inside the Flipper Access DoorAll rights reserved.If the gear moves the Laminator and Printer are not fully seated. See Display 1 and 2 for gear location. Display 1. Display 2All rights reserved.Close up of screw locationAll rights reserved.Install the two (2) screws (F000178) as shown below.Hook the top tabs first then tilt down to click in the bottom.All rights reserved.All rights reserved.Insert the bottom of the Input Lam Panel in-between the input hopper and theHave the front door open during this step. NOTE: The panel latch fits into the frame hole provided. This locks the piecesAll rights reserved.All rights reserved.Start at the back and snap into place at the front. Make note of the tab connection. Push down on all sides for a solid fit. Verify no wires are pinched.All rights reserved.Start at the top and line up the tabs. Push down to snap into place.All rights reserved.If the table is not level move it by hand to level itCheck this by hand and if it spins freely theReinstall the Module.Lamination wire harness. NOTE: Upon power up when the printer is in the READY mode use the buttons asAll rights reserved. Installing the Laminates. ProcedureAll rights reserved.All rights reserved.All rights reserved.All rights reserved. Adjusting the Lamination Placement on the Card. The Card Lamination Module provides an adjustable Lamination Placement knob that allowsStepTurn the knob to the right to move the patch toward the front edge of the. Lamination Module. Turn the knob to the left to move the patch toward theAll rights reserved. Appendix C. Wire Routing Display of Dual-Sided Printing ModuleAll rights reserved. Appendix D. Printer Mainboard connectionsAll rights reserved.All rights reserved. J10 ( D930608) Ribbon Sensor Cable. J11 (D930613) Card Path CableAll rights reserved. Appendix E. Lamination Module Mainboard connections. Upper Sensing CablesAll rights reserved.All rights reserved. Upper Lam Head CablesAll rights reserved. Lower Lam Head CablesAll rights reserved. Lower Motor CablesAll rights reserved. Upper RFID and Ribbon CableAll rights reserved. Appendix F. Engineering Drawings. Discover everything Scribd has to offer, including books and audiobooks from major publishers. Start Free Trial Cancel anytime. Report this Document Download Now Save Save DTC1250e 4250e 4500e Card Printer Service Manual P. For Later 0 (1) 0 found this document useful (1 vote) 521 views 145 pages DTC1250e 4250e 4500e Card Printer Service Manual PLT 01543 Rev 1.0 Uploaded by Arturo VB Description: manual fargo Full description Save Save DTC1250e 4250e 4500e Card Printer Service Manual P. For Later 0 0 found this document useful, Mark this document as useful 100 100 found this document not useful, Mark this document as not useful Embed Share Print Download Now Jump to Page You are on page 1 of 145 Search inside document Browse Books Site Directory Site Language: English Change Language English Change Language. All rights reserved. All rights reserved. 2 liability statement do not attempt to operate or repair the direct-to-card printer without adequate training. All rights reserved. 4 hdp8500 parts replacement. 6 safety messages (review carefully). All rights reserved. 6 hdp8500 parts replacement the purpose of this section is to provide the technician with specific replacement procedures for the card printer. Please see the next page to review standard precaut. All rights reserved. 7 safety messages (review carefully) symbol critical instructions for safety purposes danger: failure to follow these installation guidelines can result in death or serious injury. Important: make note of the wire routing when moving wires for parts re. All rights reserved. 9 reviewing the hdp8500 covers the covers must be removed in this sequence (order) to avoid damage to these parts. All rights reserved. 15 step procedure 3 remove (2) screws ( f000034) located in the inside hopper. ( philip driver) 4 remove (2) screws ( f000231) from the bottom side cover. (philip driver) 5 remove (1) screw(f0001. All rights reserved. 16 6 lift out and up from the bottom to clear the top frame. All rights reserved. 17 step procedure 7 there is a small tab that fits the cover under the hopper frame. 8 reverse the instructions to re-assemble or install a new cover. Tighten all the screws after the cover is co. Important: this procedur. All rights reserved. 25 step procedure 3 remove the 3 screws holding the auxiliary board (a940221-10) to the frame. Remove two screws from the box bas. All rights reserved. 27 step procedure 9 disconnect the wires from the tie wrap on the fan box. 10 disconnect the ribbon cable from the d000445 board ( attached to the fan box riser) 11 remove the fan box and bracket. All rights reserved. 28 remove the card path (d940005) tools needed: t10 torx driver estimated time: 30 minutes preparation: remove covers remove the fan assembly important: this procedure can only be performed by au.