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fanuc vmc programming manualThe innovative programming enables development from a drawing to a production part in a very short time. Thanks to MANUAL GUIDE i the CNCs of FANUC can be programmed, very easily and quickly, for turning, milling and compound machining. Self-explanatory menus and graphic simulations guide the user through the programming, producing highly efficient results even for complex machining processes. It uses a Graphical User Interface with user-friendly icons which allow you to interactively create part programs in just a few steps. All of the relevant information is displayed on one CNC screen. Having to constantly change between screens is thus avoided as is the risk of getting lost in the numerous pop-up screens. An Instruction block is defined as all information included between an E.O.B. character and another one. The E.O.B. (End Of Block) character in phase of items input is automatically inserted by CNC at any time Enter key is pushed and doesn't appear visually on the monitor. A whole of instruction blocks between two characters , is a working program. When a work program is written by keyboard the character is automatically inserted by the CNC, the final one is automatically inserted only if the user forgets it. Work programs written out of the CNC have to contain the two sign at the start. This character appears on the monitor. The informations contained in the block are composed normally by words and numbers; in particular cases, as in parametrical programming, special characters are used. Information can be written inside the block in any order remembering that the repetition of the same word automatically cancels the one previously inserted. Only in some cases it is possible to insert the same letters inside a block (routine H, M, G, QX characters etc.). When programmed, an instruction is valid until another is programmed, except for L word that is zerosetted by G fixed cycles programming.http://rigdrilling.org/userfiles/emerson-cks3528-manual.xml
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Some letters could take different meanings according to the programming context. Every block contains at the most 256 characters. The block numeration is obligatory only for routine blocks, for blocks called by them, for blocks inserted in the conditioned jump in the parametrical programming. The block numeration can't be consecutive. Example: N0 N10 G0X0Y0Z0PA1M3S1000F2000 N20 H10N1000N1001QX-3QY-4QZ-5 N30 G0X0Y0Z0 N40 H5N1000N1001QX3QY4QZ5 N50.. N99999 N1000 G81 X10Y10Z-50R3L2 X20Y20 N1001 X-20Y-20 C.B. Ferrari - Programming E560. These are the instruction that CNC can recognize followed by the quantity of the numerical characters admitted. In the following table the first number represent the programmable digits at the left of the decimal point, the second number, the ones on the right. In the column on the right is indicated the meaning of every instructions. Remember that in programming phase all quotas have to be imposed in millimetres or in degrees with the point (.) to separate whole from decimal numbers as well for metrical quotas as for degrees. G1 Work in linear interpolation in the plane and in the space in the programmed point. G2 Circular interpolation clockwise on the chosen plane or helix G3 Work in circular interpolation anticlockwise on the chosen plane or helix. They are executed like G0. G10-G11 Given to the geometrical programming (see the specific chapter). G13-G16 Given to the geometrical programming (see the specific chapter). G17 Specifies X Y as the machining plane (where Z is the perpendicular axis) active at the start. G18 Specifies X Z as the machining plane (where Y is the perpendicular axis). G19 Specifies Y Z as the machining plane (where X is the perpendicular axis). G20-G25 For the geometrical programming (see the specific chapter). G26 Feedrate on the tool tip also for rotary axes. G30 Cancel G31 function G31 Active working way (active at the start) Feed on the tip of tool.http://www.mogadicho.com.br/emerson-cks3088-manual.xml G40 Positioning with Cancel Cutter Radius compensation G41 Tool Approaching during the work with introduction of radius tool correction on the left of the programmed path. G44 Grinding cycle like G42 with introduction of an oscillatory movement on the orthogonal at the work plane axe. G45 Pick up automatic tool cycle (subroutine). G47 Release automatic tool cycle (subroutine). G49 Function of connection programs in memory. G50 Cancel G51. G51 Rotation-translation according to programmed point (X,Y,E) G55 Rotation cycle rotary head without adjustment of the plane with the rotation angle. G61 Scale factor for X Y Z axes. G62 Cancel G63 G63 High speed milling with smooth trajectory G65-G69 Given to digitizing cycles G70-G71 Inch-Metric Modes G75-G77 Given to digitizing cycles G79 Given to the digitizing cycles G80 Cancel canned cycles from G81 to G 89. G81 Drilling cycle G82 Drilling cycle (the same as G81) G83 Deep hole drilling cycle G84 Tapping cycle 410 C.B. Ferrari - Programming E560 G85 Deep hole drilling cycle with high return G86 Boring cycle with spindle stop. G96 Boring cycle with detachment from wall G97 Macro instruction for milling circle or a thread G99 Input M functions or messages with Stopped axes G300 Measuring tool length cycle (option). G301 Verifying tool length cycle with stop (option). G302 Verifying tool length cycle with automatic research of substitutive tool (option). G303 Measuring tool radius cycle (option). G304 Verifying tool radius cycle with stop (option). G305 Verifying tool radius cycle with automatic research of substitutive tool (option). G306 Measuring tool length and radius cycle (option). G311 Feeler adjustment of the coefficients (option). G312 Zero recovery on a pin (option). G313 Zero recovery on a hole (option). G314 Zero recovery on Z (option). G321 Q increase sum abilitation. G322 Disable the grinding cycle. G323 Enable the grinding cycle. G324 Exclusion of the axes repositioning with LNS.http://superbia.lgbt/flotaganis/1655312328 G325 Zero recovery on a square (option). G326 Zero recovery on a edge (option). G327 Origins and tools lengths management. G328 Delta length correction on the tools table. G329 Delta radius correction on the tools table. G330 GPF repositioning. G331 Recovery G31 function with GPF. G332 Recovery G32 function with GPF. G335 Enable the registration of the machine quotas on disk. G336 Disable the registration of the machine quotas on disk. G340 Radius correction in profile from part-program. G341 Radius correction in profile from table. G342 Activation of the Delta L on the tool length. G343 Cancels G342. G344 Activation of the Delta R on the radius tool. G345 Cancels G344. G346 Automatic substitution of the tool with time expires. G349 Subroutine. G350 Dividing table axis initials modification. 412 C.B. Ferrari - Programming E560 G351 Roto-translation. G352 Save the axes locking and lock all the axes. G353 Restore the axes locking saved with G352. G354 Activation of the matrix rotation on the programmed points. G355 Rotation cycle rotary head without adjustment of the head length (option). G356 Rotation cycle rotary head with adjustment of the plane with the rotation angle (Option). G359 Return to the calling program for files activated with G349. G360 Work by N.U.R.B.S. with 3 to 5 axes movement. G362 Introduction of the polygonal vertex in digitizing (option). G363 Introduction of the depth in digitizing (option). G364 Introduction of the second polygonal (option). G370-G376 Digitizing cycles (option). G377 Length tools pre-setting qualification (option). G378 Radius tools pre-setting qualification (option). G384 Rigid tapping cycle (option). G390 Predisposition for the programming in absolutes quotas. G391 Cancels the G390. G500 Measuring tool length cycle with manual tool change (option). G503 Measuring tool radius cycle with manual tool change (option). G506 Measuring tool length and radius cycle with manual tool change (option). G550 Configuration automatic re-establishment. G551 Configuration automatic change. G571-G578 Digitizing cycles (option). G731 Tool radius compensation in space with zero on the tool point. G703 Tail-stock forward with reduced air pressure (optional) G704 Tail-stock forward with normal air pressure (optional) G705 Tailstock backward (optional) G740 Cancels G748. G746 Origins translation and rotation associated to the table rotation. G748 Origins translation associated to the table rotation. G751 3D Translation. G752 3D Rotation. G755 Head rotation in centre of spherical tools. 414 C.B. Ferrari - Programming E560 G FUNCTIONS SPECIFICATION G0 RAPID POSITIONING G0 identifies a Linear Interpolation of the controlled axes executed in Rapid speed. In case of moving of more axes together, the Rapid speed will be adapted to the slower axis. Example: N20. N30 G41X Y D F N40 G1X Y N50 X Y N60 G2X Y I J N70 G0X Y N80 G1X Y. Approach with radius compensation introduction on the left of the profile trajectory. Profile ! Rapid Tool Centre positioning to the X Y programmed quotas. G1 identifies a Linear Interpolation of the controlled axes on the Plane or in the Space executed in Feed. In each moment of the work it is possible, with the Rapid Override potentiometer on the frontal surface of the CNC, to change the speed from 0 to 120 Example: 416 N0 N1 G0X0Y0Z0PA1M3S1000 N2 G1F150X10Y10 C.B. Ferrari - Programming E560 G2 CIRCULAR INTERPOLATION CLOCKWISE. G2 identifies a circular Interpolation clockwise of the controlled axes on the plane or in the space executed in Feed. It is necessary to input the value of final point and the centre of circle (or arc of circle) that must be executed. It is acepted a difference 0.1 mm max. between initial and end-radius on the tool radius offset trajectory. The G2 function will be executed with circular CLOCKWISE moving, starting from the last recorded point. It is possible to program arc 0.001mm to 99999.999mm radius value. Example: N0 N1 G0 X0 Y0 Z0 PA1M3S1000F150 N2 G2 X20 Y0 I10 J0 It is possible also to program a helix using the K (in G17) function. Program K0 for delete it.G4 identifies a Stop Cycle in program with the length equal to the number of Spindle revolutions entered in the same function or a stop cycle express in tenth of second. Example: N0 N1 G0X0Y0Z0PA1 N2 G5A10B25 Example: N0 N1 G9X0Y0PA1 418 C.B. Ferrari - Programming E560 G17 XY INTERPOLATION PLANE. The G17 function indicates the Horizontal XY Interpolation Plane (Z will become the Orthogonal to this plane). At the beginning the CNC automatically selects the G17 plane and all the following considerations will be reported to this plane.The selection of G18 plane can be executed whether on the head or during the program and it is erased only by G17 or G19. Example: N0 N10 G0X0Y0Z0PA1 N20 G1Z30F300M3S1000 N30 G18.The selection of G19 Plane can be executed whether on the head or during the program and it is erased only by G17 or G18. Example: N0 N10 G0X0Y0Z0PA1 N20 G1Z30F300M3S1000 N30 G19. N40 G0Y25Z0 N50 G1F150X-10 N60 G0X10 N70 G17 N80 G0X50Y50Z50 N90. C.B. Ferrari - Programming E560 N0 N10 G19. The G30 function erase the G31 function, the G31 is active at the start. The G31 function is used for normal machining. With G30 the CNC executes a stop at the end of each block. With the G31 function the numerical control reads up to 32 following blocks in order to calculate in advance the path of the cutting tool. In the case where there is an abrupt change of direction the CNC makes an automatic reduction in feedrate. With G31 the movements of rotary axis A B C is computed in order to have the programmed Feed on the tip of tool, depending of distance of rotary centre. The G31 function checks if the angle between two followings elements and modify the feedrate proportionally to the angle of the two directions. The G31 Q1 generates a continuous movement of axes in presence of discontinuous coordinates on the program. With this mode the CNC uses the smaller feedrate between the G26 and G27 functions. A classic example is a 5 axes milling (with the head) of a wall of a surface, when moves to the other side of the surface in correspondence of the passage between the two faces there is a jump of some degrees of the axis of the head, where the CNC made an acceleration caused by the component of cut of the movement of the tool in relation to the piece goes to the 0 (because of the compensation: In G31Q1 mode, when the component of cut goes toward the 0 (information of the G26), the CN takes like speed of reference the vectorial sum of all speed components (information of the G27) for a regular movement everywhere. 422 C.B. Ferrari - Programming E560 G31D. RADIUS COMPENSATION IN SPACE This function is activated by programming: G31D.The 3D program must be composed by the 3 axes (X, Y and Z) and by the correction factors (P, Q and R) ex: N10 X. Y. Z. P. Q. R. These correction factors P, Q and R can change from -1 to 1. No tool collision checks are done on the points of the surface. No possible to use together G63E.The G30 function erase the G32 function and it is active at the start. The G32 function can be used for the execution of each program. By using this function all the feedrate movements (G1, G2, G3) are executed, by the CNC, by excluding the velocity command for the axes to move. In this way the axes cover the programmed trajectory in continuous motion by ignoring the angle between the adjacent trajectory elements. The worked trajectory will be the one programmed with a little rounding on the programmed trajectory corners. This rounding is proportional to the work speed.The G41 function identifies an approach to the piece on the left side of the programmed path with the input of the value of the tool radius D. The working speed of the approach can be programmed in the G41 block or before it. The G42 is as the G41 but the D radius compensation is inserted on the right of the profile trajectory to execute. The G40, G rapid, fixed cycle G, change tool G, G50, G60 functions erase the G41 or G42. Example: N10 G0X0Y0Z0M3S1000F150PA1 N20 G41X10Y10D3 N30 G1X18Y21 N40 G40X0Y0 424 N10 G0X0Y0Z0M3S1000F150PA1 N20 G42X10Y10D3 N30 G1X18Y21 N40 G40X0Y0 C.B. Ferrari - Programming E560 G43 - G44 GRINDING CYCLE. The G43 function identifies the Grinding cycle with approaching of the piece from the left side and introduction of the D tool radius. Also in this case are valid the same consideration for G41. The G44 function is equal to G43 excepted when the approach of the piece is from the right side. It indicates the Pick up of Tool Automatic Cycle. This function is used only if the Machine Tool has the Tools Magazine. The tool machine can have two tools magazine, that could be equipped with guarding (see Note 2). The CNC will execute these operations in sequence: 1) 2) 3) 4) 5) 6) 7) 8) Check for empty tool Z rapid with Change of dimension assuming PA0 or PA9 origin (see Nota1). It identifies the Automatic Release Tool Cycle. As it is possible to have two tools magazines, with equal positions number, that number is defined in the Configuration file. The first tools magazine must have the PA0 origin and the second the PA9 origin. In the machine with two tools magazines it is obligatory that the one on the left have the PA0 origin and the second one on the right the PA9 origin. The G45 and G47 functions cancel eventual interpolation plane variation; the G18 or G19 functions must be reprogrammed after the G45,or G47 functions. The G45 and G47 functions cancel the origins translation G746 or G748 The G746 or G748 functions must be reprogrammed after the G45 or G47. The G45 and G47 functions move the head in vertical position. After tool change must be reprogrammed the head positioning if necessary. The G45 and G47 functions cancel the radius compensation G41 G44. After the G45 or G47 must be reprogrammed the functions that enable the spindle rotation and the coolants. During the execution of G45 or G47 the function M10 is forced. A few seconds passes between the end of the first program and the start of the second. Call between different programs: Example: Program AA N0. The G50 function erases the G51. The G51 function indicates a Rototranslation of the absolute reference system according to a new Cartesian system of programmed co-ordinates in the same block. One time the G51 function is activated, all the followings elements must be programmed according to the new reference system. N20 G51 X0 Y0 E0 N30. N40. N50. N60 H1 N20 N50 QX10 QY10 QE30 The QX, QY, and QE values are reseted at the exit from the routines. By using the G51 function it is impossible to rototranslate parts of programs with Q incremental repetitions: Example: N0 N10 G51 X Y E N20 G81 X Y Z R M S F PA1 N30 H5 N20 QX QY Execute five G81 to the X Y quotes of the N20 N40.The G51 function execute first the translations and successively the rotations. This function is active on the perpendicular plane of the tool either in G17 or G18 or G19 planes. The G51 remains activated since the CNC read the G50 function. The G50 function is active at the CNC start. The G55 cancels the G56 G355 G356 G755 functions and the origin translation. This function is modal, is active at the CN start and it is erased by the G55 G355 G356 G755 On machines series A B S the sign is positive for a clockwise rotation and negative for a counter-clockwise rotation. Example: N0. N10G55C-60 N20G0X50Y100Z50 PA1 The head is turned at -60 degrees. This function is modal and it is erased by the G55 G355 G356 G755 or by the RESET. In the G56 block it is possible to program an origin translation in X, Y and Z. This translation is calculated respect the original reference system before the rotation head angle The G56 function is allowed only in the X Y interpolation plane (G17). No possible to use together G746 function. With a axis C rotation of 90 degrees the axis X will move when it is programmed a Z axis movement and vice versa. The CNC visualize, on the screen, the quotes like if the head was always in the 0 angle position. The G58 function is used for zero setting the revolutions counter of the absolute rotary axis, defined with type 37 code in configuration. The G58 function must be used for every PA.The G61 function identifies the change of scale for the programmed axes, it is possible to reduce or increase the real physic dimensions according to the programmed value. Example: N0 N10 G61 E1.5 N20 G0 X10 Y20 PA1 N30. 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