emco pc turn 55 manual
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emco pc turn 55 manualThe EMCO Group in the meantime has become one of Europe’s leading producers of machine tools and has production plants in Austria, Germany and Italy. Since December EMCO is part of the Kuhn Holding GmbH, located in Salzburg. The group of companies consists of an association of top European suppliers (EMCO, FAMUP, MECOF and MAGDEBURG) all of which come from the machine-tool industry. United under the common maxim of “Made in the Heart of Europe” they work on intelligent and innovative production solutions for the machining industry. With its extensive product portfolio, the EMCO Group is a respected and proven partner within the field of turning and milling. I am in to process of fixing the machine. I have rebuilt the controller pc and got it working. I have now moved onto the machine itself. I tested it with the belt pulled from the motor and then used a push stick to try and stress the motor and it did not make and whine or screech so i am going on the assumption the motor is fine. So far i have the head apart and the bearings pulled. So i have ordered 2 new bearings just in case (32007X) But was wondering what grease to use in it. This machine maxes its RPM out at 3,000 Or if there is a way to inspect the bearings or just clean them. Any advice on what to use to clean out the ballscrew and nuts and then what to lube them with. Also for the ways i was thinking of using Vactra No.2 Way Oil by mobile one. So i am hoping to restore the machine and have a great miniature prototyping mill that does not run on ATF or Bar lube. Or just any advice this is my first time doing much work on a machine like this. I did try to contact EMCO but they told me they had no software for it and no documentation but offered me a retrofit kit for several thousand dollars. When i asked about consumable specs they just never answered me back.Did you get the software running. If you have problems with it I can help.http://geulle.com/fckeditor/ckfinder/userfiles/delonghi-manuals-download.xml
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As for ballscrews there should be oiling nipples for them, regular way oil will do just fine. Emco main office has provided manuals for my 55 concept turn by emailing them. MarkoYes the lube is pricey, but you only need to buy the 50 gram tube. The Bearings DO NOT get Packed, they only get a small Pea size amount which gives a light film. More lube can cause the bearings to overheat. This is what I was told from Emco Maire tech in Austria when I was redoing the spindle in my 340 Turning Center. There used to be some really great, knowledgeable and very helpful people at Emco.and then there was the rest of them.The load on the 55 series is so small and considering it only turns 3000rpm. Oh yeah, try contacting Emco headquarters at Austria MarkoDid you get the software running. Emco main office has provided manuals for my 55 concept turn by emailing them. Marko Dont have a temp reading but i would not keep my hand there for more than 5 seconds. After removing about 60 of the grease it runs much better. I just finished removing both X and Y ball screws. I flushed way oil via the port and ran the ball nut up and down the screw and wiped the screw in between passes. Is it safe to use any cleaners on these ballscrews.Or is it just best to keep running way oil. Also the oil ports on this machine do not fit any of my oiling tools.Thinking of removing the ports and adding a central feed system. As far as software goes i got the original software working with the machine.The frame was full of shavings and I mean full. M1 fanuc? I cant remember if can you run the newer Concept cam on the pc version of the acc. I would advice to take a ghost image from the drive and of the acc memory card if it has one. Central oiler is a good mod for any cnc if it don't have one. MarkoThe frame was full of shavings and I mean full. Central oiler is a good mod for any cnc if it don't have one. Marko I made a full backup and converted all the floppy's to a single CD image.http://www.immolittoral.ch/images/delonghi-pac-f11-manual.xml Also upgraded the PC with a USB card so i can make my g code in fusion 360 (with post processing) and transfer it. I also just finished my first step in making a new controller for the system. So far i have control of all stepper motors via the original stepper drivers the VFD and home switches. The only thing left is the encoders. Want to use a more modern software that can run with auto probes. But i am building it in a way that going back to stock control is a just a swap of 2 cables.It works great as is, if wanting more features I would consider a completely different machine. Interesting as a project but is it worth it?it still is just a small Emco. Does it have the 8 tool magazine or just manual tool change?The controller works great when it works. But I had to do some motherboard repair and replacement of caps and modify and adapt it a new psu to function. Also had to get it a new hdd and cd and floppy drive. I'm worried about the life of the pc controller so once I got it running I probed out every signal and hand built some boards and some chips to adapt the logic. I looked into buying some newer win 98 ISA PCs but from my reading these controller cards only like a few mobos. Somepeople report buying 4 different mobos and only 1 they can get working. Each mobo is around 100 to 200. And you dont know the age or quality. So I decided it would be safer route to reverse engineer the boards build my own. Also I hate the.msd file has a checksum in it so it cant be modified or you get an error. I know I am going to ask more than 100 than this machine can give and will outgrown it once I have learned what I wanted to learn. Then comes buying a used haas vf1, tm, or mini mill.Those are real picky, so no wonder you want a different controller. The newer ones has small linux pc as logic and the main pc just runs the simulated fanuc, sinumeric, or whatever you want to train with.https://skazkina.com/ru/boss-gt-6b-owners-manual I use mainly camconsept on my lathe, fast and easy to make small parts in the shop when prototyping and testing new stuff.Practical Machinist is the easiest way to learn new techniques, get answers quickly and discuss common challenges with your peers. Register for the world?s largest manufacturing technology forum for free today to stay in the know. Learn more about us. All rights reserved. Register today. To learn more, please refer to the cookie policy. We'll bring you the most relevant peer-to-peer conversations happening in the trade and tips and tricks to help you get the job done. You may unsubscribe at any time. Spent a few days repairing the PC and got it up and running with WinNC v12.30 installed. The PC certainly seems to be communicating with the lathe ok, it recognises eStop and when the lathe is off for instance. I have some experience with building and running a CNC under both Mach3 and LinuxCNC so I'm not totally oblivious to how things should work; homing, gCode, etc. In WinCAM I have been going to the NC tab and this is where I'm stuck: the software has the alarm (7017 go for reference point) which after reading the manual indicates it should be homed, which is logical. I came across an description online that says to enter the mode press f1, when I do that however all we get is the help file popping up. I'm sure it's really simple to do but if anyone could help me out on how to get into the modes via key commands I'd really appreciate it. Thanks for your time,If you want it anyway, you have to mount dial indicaters which you can use it after starting the machine. But, if you want to upgrade your machine to a modern control like mach3 or Linuxcnc you should remove the steppers and there drivers and change it to nowadays models. Thats not a really big effort and you increase the speed and precision of the machine significantly.In wincam there is a home button that looks like a bullseye. Click that and it should home.https://kohanainternationalschool.com/images/97-ford-escort-service-manual-pdf.pdfFor further information on cookies, please refer to our privacy policy. More infomations about the cookies and further configurations Agree. Find out more Live steam locomotives Locomotives powered by any method except steam Main shows and Club Events Manual machine tools Materials Miscellaneous models Model Engineer. Model engineering club news Model Engineers' Workshop. New products from advertisers in My HobbyStore Magazines. Northumbrian Pre Moderated topics Related Hobbies Scale Model Railway Wagons Scientific Instruments Shand Mason Fire Engine Southern Q1 Stationary engines Steam boats Subscription issues and Digital magazines Suggested Online Resources The Tea Room Traction engines Trams Vehicle Restoration Website Announcements Website FAQ's Website Questions, Comments, and Suggestions Work In Progress and completed items Workshop Techniques Workshop Tools and Tooling I have used it for quite a while on my lathe but will need to change soon. Compatibility with PCs and Windows depends on the goodwill of what is probably a dwindling user base finding fixes. He and his father got a batch of them. Works very well, when he gets the chance to use it. (young family syndrome). Tormach dropped Mach in favour of LinuxCNC for a reason. Sherline's CNC controller is LinuxCNC, so that's another company who chose LinuxCNC for their products. The Vertex drives are 110v and are run form tapping on the primary side of the transformer. The Vexta pentagon drivers have five output terminals; each one connects to two motor cable conductors I use the units on my large router and a Denford engraving machine I converted.And how epensive are These vexta Drivers? That user community will itself decline as they move to modern supported systems. If I get on with it I will probably switch over on everything. While the easiturn is big enough to manage this on short threads it loses sync over 40mm or so. This is going to be much more of a problem on a smaller lathe like the PC Turn. I haven't tried the software though. Mach3 only has the 0.00 degrees and interpolates the spindle rotation from that. The whole stuff just works. They all work fine for what I do but I am still thinking of going to the dark side (linux) and have bought a Denford Orac as a test bed machine. If I get on with it I will probably switch over on everything. While the easiturn is big enough to manage this on short threads it loses sync over 40mm or so. This is going to be much more of a problem on a smaller lathe like the PC Turn. The motor housing has a large heat sink it does get warm but not hot. Basically it will be more problematic on a dc motored mini lathe than a machine with a big 3 phase motor and a transmission, spindle and chuck that probably weighs as much as a mini lathe. You need the same rpm as the cut is ending as before cutting starts, and this needs to be true every pass. Use our magazine locator links to find your nearest stockist! You can also get in touch about this website, advertising or other general issues. Find machines using our All essential sequences in the modern production The interchangeable control is a special feature. The EMCO Concept TURN 55 An optimum preparation for the. Is there any on that can help me to understand how to work with the original Wincam software to get my machine to work normally. I have all the books and software for this machine. Thanks Jord I will share all book, electronic plans and software to this group. Verstuurd vanaf mijn iPhone Is there any on that can help me to understand how to work with the original Wincam software to get my machine to work normally. Verstuurd vanaf mijn iPhone I use the lathe with stright G-Code that I have written. I am now trying to learn to use the lathe with wincadcam because I don't want to write all of the code. I have some of the instruction lessons that came with the machine which you would be welcome to. If you have any insight into using the pc55 lathe using wincam I would be interested to correspond with you. I live in the US. John I realized that I just mis-posted, saying that I write G-Code for the lathe. I meant to say that I write it for the pc55 Mill. Sorry for the confusion If anyone has any manuals or know of where I can purchase a copy please email me, The Fanuc and Wincam manuals, I think were written or put together by Chad Hawk from Emco. You are welcome to copies If I can figure out how to get them to you. John I know WINCam has quite a few pages as I had a copy for my PCMILL50 in Arizona a few years ago. Regards, Dave The Fanuc and Wincam manuals, I think were written or put together by Chad Hawk from Emco. You are welcome to copies If I can figure out how to get them to you. John I have pdf files I can try sending. John I know WINCam has quite a few pages as I had a copy for my PCMILL50 in Arizona a few years ago.The Fanuc and Wincam manuals, I think were written or put together by Chad Hawk from Emco. You are welcome to copies If I can figure out how to get them to you. John Kom ik ook bij jou langs.Kom ik ook bij jou langs.Can someone help me out.Where are you located in NL.Can someone help me out. The software is working well on the old Win 95 PC but no idea of how to use wincam properly, so a copy of wincam manual would be very helpfull ! Where are you located in NL. Can someone help me out. The software is working well on the old Win 95 PC but no idea of how to use wincam properly, so a copy of wincam manual would be very helpfull ! The Group moderators are responsible for maintaining their community and can address these issues. This includes: harm to minors, violence or threats, harassment or privacy invasion, impersonation or misrepresentation, fraud or phishing. Subject of the new topic. When I try to launch it from the menu it gives me an error saying it needs rtapi. I dug out my boxes of unloved projects and was thinking I should get my reprap working on the Beaglebone Black first before I mess with the lathe, plus I'm still waiting on capacitors. It seems like that is actually going to be a more complicated project since I want to use the ramps board I've already got with the BBB. So far I haven't even figured out how to change the image into an eMMC flasher image. I replaced the capacitor on the original driver board today. I ran an m6x1 program I had ran before for testing. It seems that things have improved slightly but I still got the z axis error which stops the program. Not for any practical purposes, no. However depending on the pulse-generator (software or hardware) you might run out of pulse-rate at very high microstep settings. I want to know if the original tool changer electronics are compatible with LinuxCNC and the 7i76. The last thing I did before moving was put the toolerator 3000 together. I decided to just pull everything apart and label the wires and not try to get it running again to try to figure out what all the wires are with the scope and meter. Right now I'm trying to match the wires to the VFD with the 7I76.What voltage is Sollwert relative to GND. Especially if there is 12 V or 10V between them on the multimeter. I might be tempted to try that with a jumper wire first, though. I should have enough of the wiring hooked up that I can move the x, z and spindle, but the pncconfig is hiding all the important connections from me. Spindle Enable plus has 0V and doesn't change when I try to jog it. The pin on the VFD that is supposed to be 5.2V is 8.5 for some reason. So I want to control this machine by arduino with the current operating system but i'm new on that. So i jump here in the hope to have a help about that realisation. Thanks advance for. EVE89 Amateur radio since 1955, approximately. Live in Central Oregon desert.So I want to control this machine by arduino with the current operating system but i'm new on that. Thanks advance for. EVE89 That's a lot of hope with no information. We cannot see what you have or read the documentation, or even read your mind to understand what control you want. I have an Emco Maximat 7, by the way. Paul edit: Forgot I also have an Emco milling machine that runs on Win 98. Almost never use. How is it connected to the lathe. What commands does it send to the lathe. Does it use GCode? If there is a serial interface with the lathe it should be possible to link up with an Arduino. However if it is only a USB connection a Raspberry Pi might be a better option..R They sell the software, and I cannot find API documentation on their website. Someone cracked the code, because I cannot find any documentation on the software itself. Sounds like it needs something more powerful than the Arduino. How is it connected to the lathe. However if it is only a USB connection a Raspberry Pi might be a better option..R The machine connected to lathe by serial interface and it uses mainly Gcode. Mostly the Emco use sinumerik as a contorl keyboard,this sinumarik has its proper card wich use RS422. The maccine has two stepper motor BERGER LAHR MOTOR 564 it'meas 5 phases motor. This sinumerik is able to control an automatic tool turret. The fact that it uses 5-phase motors is irrelevant if the instructions are sent in GCode..R. Discover everything Scribd has to offer, including books and audiobooks from major publishers. Start Free Trial Cancel anytime. Report this Document Download Now Save Save Emco Concept TURN 55 Brochure EN For Later 100 (1) 100 found this document useful (1 vote) 1K views 4 pages Emco Concept TURN 55 Brochure EN Uploaded by P72097 Description: Emco Concept Turn 55 brochure english Full description Save Save Emco Concept TURN 55 Brochure EN For Later 100 100 found this document useful, Mark this document as useful 0 0 found this document not useful, Mark this document as not useful Embed Share Print Download Now Jump to Page You are on page 1 of 4 Search inside document Browse Books Site Directory Site Language: English Change Language English Change Language. This is my first experience with any cnc control. This machine uses G71 for dimensions in mm instead of G21. The manual refers to it as Fanuc 21, but the control panel say GE Fanuc series O. I did some searching and found that the partial list of G and M codes in the manual match the list for Fanuc O-TC I found here I think I tried all the turning posts in Fusion 360 and a few milling posts, and they all either use G21 or callout tool offsets wrong. I couldn't say everything that needs to be changed since I'm trying to make my first CNC part in my life. Anyway right now I'm trying to make a very simple part that is just a straight OD and ID turning and then parting, so I typed it in by hand. I changed the g21 to g71, then at g54 it stopped again so I deleted all the g54s. Also all the lines end with a semicolon. I'm not sure if that needs to be added or if WinNC will do that. So it went all the way through the dry run now, but I need to figure out how to get it to move to a safer location to do tool changes. I'm guessing I need to do that in CAM. Maybe I need to try adding i0 instead of using R. N41 G1 Z-25.94 N42 X9.617 Z-25.799 N43 X9.5 N44 G0 Z5. N45 G28 U0. (PART1) N46 T0606 N47 G54 delete N48 G94 N49 G97 S1000 M3 N50 G0 X32.74 Z5. N51 G0 Z-27.15 N52 G1 X9.42 F20. N53 X32.74 N54 G0 Z5. N55 G28 U0. W0. N56 M30 It does have the G83 cycle and it looks like the format is correct, but it rapids into the part and back out and then it looks like it's starting the drilling cycle, but it just goes back and forth until I stop the program. It will go all the way through the program on dry run, but with the spindle on it just gets stuck in a loop. I tried changing the G98 to G99 and it didn't help. Is there a way I can get the cam to just output the longhand version without using the drilling cycles? It will go all the way through the program on dry run, but with the spindle on it just gets stuck in a loop. I tried changing the G98 to G99 and it didn't help. I also needed some post adjustments. Emco Siemens is not the same as Siemens. The file must start with o, (o1001.) and it won't accept the.nc extension. It looks like there is an option to change the extension in the post window, but it won't let me change it. Not really big issues, although the extension part is a pain. It appears the high feedrate option will solve my problems with the drilling cycles, but I haven't run that code again. For threading my lathe uses g33 instead of g32, and I just dry ran that. Is there a way I can put a safe tool change position in cam. I've just been adding a G0 Z100 after all of the G28 U0s.This seems like a bug to me. I thought lathes only used G18. If I see these question I think you can really benefit from training from your local reseller. He can then also help you with the post. I've been using the post above. I forgot the take out the last line before m30 and found out just how fragile solid carbide is on a dry run with the feed turned way down.That is probably a good sign since my threads are a mess. G33 and G78 are my options for threading in the manual. I'll have to go try it now. G28 on toolchange is not ideal, especially when the tailstock is not all the way back. Will you post some video's when you are makiung chips? I suspect the lathe is to blame. I don't see how the G21 cycle can go off track half way through unless the machine just can't stay in sync. Maybe it will like 240V better. If I'm lucky it will just be a dead cooling fan or loose heat sink on the stepper driver. Will you post some video's when you are makiung chips? We run G28 U0 for every tool change on the lathe. Why Emco did that I don't know. The machine was made for training, so maybe they wanted to train people not to use G28. I assume this is either a bug or an unfinished feature. I'm going to try to replace it myself once I get a better meter. I'm probably going to go the LinuxCNC route, and have already ordered the new control cards. I'm think most people who own similar machines have already converted to LinuxCNC, and I new it was just a matter of time before I would have to. Unless you want to add all kinds of addons I can not imagine there is so much to win with Mach3. I sent you a PM. Registration is fast, simple and absolutely free, join the community today. If you have any problems with the registration process or your account login, please contact us.I have not been able to get the spindle to spin up. I do not know what I am doing wrong in inputting spindle speed. I have input the spindle speed for roughing and finishing in the tools section. Am i missing something. The Emco Camconcept user manual is the absolute worse manual I have ever come across.Please help. I cannot get the spindle to spin. Thanks frank. Si continuas navegando por ese sitio web, aceptas el uso de cookies. Consulta nuestras Condiciones de uso y nuestra Politica de privacidad para mas informacion.Si continuas navegando por ese sitio web, aceptas el uso de cookies. Consulta nuestra Politica de privacidad y nuestras Condiciones de uso para mas informacion.Ademas, se aplicaran las condiciones generales de uso y la politica de privacidad de Scribd. Si quieres darte de baja, cierra tu cuenta de SlideShare. Mas informacion Puedes cambiar tus preferencias de publicidad en cualquier momento. There is enough variety of projects in here, big and small, intricate and simple. Cheers! ??? Select JOG mode. Release wzw rotation key. SIEMENS—specificyi FANUC-specific. Press the keys Press the keys. AUX ON, the wzw AUX ON, the wzwRelease WZW rotation keyLocking performedAcknowledge fault Machine Set-up, electrical connections, The programming and operating instructions are subdividedSpecifications in cataloguesAd) Working Tips. It is taken for granted that the machineSpeed control steplessFeed force longitudinal (Z-axis) 3000 N (674.4 lbf). Feed force cross (X-axis) 3000 N (674.4 lbf)Cycle timer per station 0.4 sec. Coolant supply externalTail spindle operation electropneumatic. Tail spindle contact force ?Z500 N (562 lbf). Tail spindle contact pressure (adjustable) 3 5 8 bar. Subject to technical modifications! Operation electropneumaticGuideways central oil lubricationMax. feed pressure 0.5 barControl range 5 - 8 bar. Supply pressure 6 barConnection load 10 KVA. Supply lead(min 4x. O062 in?)min. 4 x 4 mm2 wire cross section. Input-safety mechanism machine 32 A carried. Machine lighting 60 WSubject to technical modifications! Construction PrincipieReference points EMCOTURN 320H. The power collet chuck (imperial design)The workpiece coilecting device. The por feed. The door limit switches. Optical Pre-setting device. Pneumdtic EMCOTURN 320Cnggter Q; Programming andMoin drive motorC00l0ht pumpCheck consignment for missing parts-Machine Number. If you have claims. service parts orders etc. If you order service parts or in case ofThe control number can be seen when the front door of theControl system FANUC OT-B, Universal display withStandard control system lauguage. Customer specific. I I A E33 iMachine weight approx. 750 kg. Erggudure; The lifting points indicated andBores dia. 30 (B) are provided in theFor transport purposes the coolant pumpFIILLHQ With C00l0htEmcoturn 320 Installation. GNG the O S'D'1-tl 2Special fuondtions are not required. If the machine is boited down, boren must beWithout bar feed facility. We recommend vibration-proof supports, 4 for theSetcrews and 8 piecesWith bar feed facility. With the bar feed facility we recommend you to boltThe machine bed is mounted on three points on theHowever, makeMachine without bar feed facilityAlign in the transverse direction with a spirit level. The main spindle and bar feed facility must be exactlyConnected load: 10 kVA. Main fuses: 32 A slow. Wire cross section for feed cable: 4 x 4 mm? (4 x 6 m2). Observe your countrys regulations. Note '. The electrical connection may only be made by a spe-Power fuse: 32 AElec. connectionChecking the COIFGCL QOWB! supply; Before changing the phase connections, disconnect theFor positions of the fuses, see wiring diagrams. Elec. connection. Of Acceso I” es. Connect the plug of the bar feed facility to theIf indicated in the order, these accessories areDiagram Z (drilling diagrammInstallation. Monta e of accessorieMksow lDisconnect the machine from the mains (switchRemove the cover from the Z engine roomGuide the cable through the 9mm diameter boreConnect the cable in the terminal box (seeFunction. The warning light comes on: The foot switches are used for the actuation of theMounting: Check the oil level in the central lubricationThis sends a lub-Switching QN mochine. Switch on the main switch in the switch cabinetScreen display appears. Press the AUX ON key for at least one second. A U X (main motor ventilator runs; the axes areOnce the reference point in the X axis has been. Slide moves to the reference point in the ZAdvice: Switchi OF mu 1 e. A U X Switching the machine off. Press the AUX OFF key on the EMCO operatingSwitch off the main switch in the SwitchingAdvice. RESET key. Pressing the reset key interrupts all theControl FANUC OT-B. Longitudinal slide. Cross slide. Pneumatic tailstock. Tool turret. Spindle nose. Tool turret plateCoolant hoseMochine Bose. Welded metal sheet construction withMGCHIHE Bed. The grey cast iron machine bed is ofThus no spanning is possible whichThe Heodstock ? The Moin Sgihdle. The rigid main spindle is mounted in 4The bearings are lubricated forThe chuck and collet are mounted onDr ve Of Moin S indie. The main spindle is directly drivenPoly—V belt. Sgindle. Its enclosed construction guaranteesPuroosez. Synchronsisation of main spindle duringOf EVI. The main spindle only runsIf door is opened during operation, Pneumdtic Toiistock. The tailstock sits stationary. This is of. The heavy-duty quill with integrated centerAbsolutely parallel workpieces can beMagnetic switches are installed in theThe sleeve is activated by the control, Longitudinal and cross slide glide on high-The guidance ratios are optimized. The playThe ground dovetail-guideways areSlides are completely covered, so there is noThe large-sized spindles together withDistance measurement is carried out by means of rotationalMeosur1ug?CongroL System. Of the FEEQ DFIVGS. By approaching the reference point we fixCOOIQHE Deyice. The coolant conduit sits on the tool turretA hand slide valve is provided on the iIt is activated with M08 (on) and M09The clamping cylinder with bore isThe longitudinal and cross slides areThe pump is switched on for 360 s moving timeIf here is no lubrication after 8 s. Alarm appears. The workpiece Qgiiegting TroyThe workpiece collecting tray is inte-It is activated via the control manuallyM-functions. M23 workpiece collecting tray backwardsM24 workpiece collecting tray forwards. It is determined by the mechanical limitsKFD-HsBSDThe drawing shows the working area forTool mounting reference pointMachine zero point '. The machine zero point M lies in the rotational axis of theTool mounting reference point.