craftsman router instruction manual
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craftsman router instruction manualPage Count: 28 ALL safety rulesThank You For Buying A. Craftsman Plunge Router. I:RAFTgHAN o. Industrial. Plunge Router. Double Insulated. Warranty. Introduction. Unpacking. Features. Adjustments. Operation. Maintenance. Repair Parts. SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60179 U.S.A.DOUBLE INSULATION isa safety concept in electric powerAll exposed metal parts areIMPORTANT - Servicing of a tool with double insulationFor service we suggest you return the tool to your nearest. Sears Store for repair. Always use originalfactory replacementFor example. Pipes,KEEP GUARDS IN PLACE and in working order.STORE IDLE TOOLS. When not in use toolsUSE RIGHT TOOL. Don't force small tool orDon't use tool for purpose not intended - forDON'T ABUSE CORD. Never carry tool by cordKeepSECURE WORK. Use clamps or a vise to holdDo not use on a ladder orWear protectiveALWAYS WEAR SAFETY GLASSES. EverydayPROTECT YOUR LUNGS. Wear a face or dustLook for this symbol to point out important safety precautions. It meansYour safety. Page 2An undersizedA wire gage sizeDo not reachCALLY and replace if damaged.Also, do not use with any device that could causeIf the plug doesDo not change the plugRepair Center. Stay constantly aware of cordThis plug will fit inINSPECT FOR and remove all nails from lumberIf inThe smaller theOutdoor approvedA guard or other part that isSome dust created by power sanding, sawing, grinding,Your risk from these exposures vades, depending onTo reduce yourPage 3Collet. RatingNo Load SpeedNet WeightYour router has many features for making routing operationsSafety, performance andFailure to do so couldIt is engineered with theYour router is equipped with a LOCK-ON feature that isThe left handleThe handles have alsoThe depth stop block located on the base of your routerA depth adjustment scaleThe spring loaded adjustment knob quick releases stop barA spindle lock indicator light alerts you that spindle isYour router has a single speed switch.http://www.domnet.com.mk/userfiles/easy-grade-pro-4_1-manual.xml
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When activated, theUpon placing a load on the cutter, router speed is determined according to the approximate cutter diameter you willThe roller guide allows the router to be used to trim laminates and make cuts parallel with an irregularly shapedRemember that a careless fraction of a second is sufficientIt should be connected to a power supply that is 120 volts, 60 Hz, AC onlyDo not operate this tool on direct current (DC). A voltage drop of more than 10 percent will causeIfyour tool does not operate when plugged into an outlet, double-check the powerBefore beginning power tool operation, always wearPaoe 7Disconnecting you r router will prevent accidental startingCU'I-rERS. See Figures 3, 4, and 5.Place the posilock spindle lock into lock position. See. Figure 3. NOTE: If spindle does not lock, turn collet nutAlways allow motor to come to a complete stop andSee Figure 4.Paqe 8If changing cutters, cutter willNOTE: The collet screw has left hand threads andCUTrER WITH. Fig. 5Otherwise, interlocking mechanism of spindle lock willIf you forget, thePage 9When routinga groove that istoo deep tosafely cut in one pass,We recommend thatProper depth of cutdepends on several factors: power of routerA lightweight, low power router isdesigned for making shallowBased upon these considerations, choose a depth of cut that will not place excessiveIf you find that extra force is needed orSee Figure 6. Adjust depth control knob until cutter is inside routerPlace router on a flat surface. Lower router until tip of cutter barely touches flatRotate depth stop block to desired position, loosenSlide zero-reset indicator up or down the scale on stopFor example, align white lineNext, turn adjustment knob in the opposite direction,Position your router so that the cutter can extend belowDepress plunge release actuator. Grasp handles and lower router until stop bar contactsSee Figure 9.http://anbao.vn/uploads/userfiles/easy-grade-pro-manual.xml Page 10Fine adjustments can be made to the depth of cut by use ofAnother primary use of the depthNOTE: The weight of theDepress plunge release actuator and allow router toPlunge router until cutter reaches the approximate desiredTurn depth control knob clockwise until hex nut seatsDepress plunge release actuator and turn depth controlSqueeze plunge lock actuator, locking cutter at desiredDepth control knob is spring loaded against hex nut. If youCONTROL KNOB ADJUSTMENTS in maintenance sectionBoth fixed andFig. 10Determine which stop, adjustable or fixed, to use forA combination of the twoSecure stop screw in position by retightening hex nutRotate depth stop block until the highest depth stop isRaise cutter by depressing plunge release actuator. Place router on flat surface, and lower router until tip ofTurn adjustment knob counterclockwise to lower stopDepress plunge release actuator and raise router. Rotate stop block so that next highest depth stop alignsRotate depth stop blOck after each pass. Make asThe zero reset indicator allows you to use the scale providedSimply choose a reference point on theThen change stop barTighten lock knob securely to lock stop bar in newMake sure the posilock spindle lock is in the unlockedMake sure the on-off trigger is not in the lock-onMake sure there is not a cutter in the collet. Make sure the collet does not extend below the subbase. Plug your router into power supply source.Your router has a single speed switch. To activate switch andRelease on-off trigger to turn router OFF. Page 12Failure to do so couldThe on-off trigger of your router is equipped with a lock-onIt works similar to a rockerYou will feel the lock-on button as it snaps on-off triggerFor ease of operation and maintaining proper control, yourWhen using your router hold it firmly with both hands asBefore starting router, make sure cutter is securely tightenedTurn router on and let motor build to its full speed, thenRemain alert and watch what you are doing. DO NOT operateTherefore, youWhen fed from left to right, the rotation of the cutter pulls theIf fed in the opposite direction,This could cause loss ofThe proper rate of feed depends on several factors: theWhen cutting shallowThe best rate of feed is one that does not slow down the routerIf the routerIt is the rate atIf you are making a small diameter,If at all possible, always test a cut on aIf your router is forced to move forward too fast, the RPM ofUnder extreme force-feeding conditions the relative RPM ofYourCraftsmanrouterisanextremelyhigh.speedtoolThe larger theLt loses speed. Also, the strain of holding the tool will beScraping produces heat, which can glaze, burn, or mar theIn addition, it is more difficult to control a router when the bitWith practically no load on theAs a result, the cut producedSee Figure 15.Always graspPaQe14Making a deep cut is never advisable.A large enough bitSee Figure 16.The router motor and bit revolve in a clockwise direction. ThisHowever, should theSuch a kickback is always in theWhen the guidePage 15. Fig. 19Turn router on and let motor build toRabbets and molded edges can be cut using piloted cutters. The pilot extends below the cutter. Some pilots are solidOthers are ball bearing guides thatThe pilots allow theArbor-type bits with pilots are excellent for quick, easy, edgeWhenever the workpiece thickness together with the desiredFigure 20. However, if the workpiece is too thin or the bit setNOTE: Ifdesired, any of the piloted bits can be used withoutWhen routing all the edges of a panel or board, rout the endThen, slowly back the router toWhen muting across the face of boards, set muter at desiredSlowly feed the cutter into theWhen routing a groove wider than the diameter of the cutter,Position both guides parallel to the desired cutline andRout along one guide; then, reverse direction and rout alongSee Figures 23, 24, and 25.Straight cuts and grooves can be routed using an optionalFine adjustments can beThe optional edge guide attachment can also be used forPosition the edge guide so thatWhen routing the outside edge (perimeter) of a circle, feedWhen routing the inside of aRemember that the rotation of the bit must always lead intoPage 17An optional roller guide is available for use with your router. It is useful for routing uneven edges and trimming laminates. The roller guide attaches to the guide holder as shown inThe rollerguide rides against the uncutedge oftheworkpiece. When routing a decorative groove along an uneven edge, theFine adjustments can be made with the edge guide adjustment knob on guide holder. Tighten wing bolts securely. When routing, keep roller pressed tight against edge ofWhen trimming laminates with the roller guide, use a straightPosition the roller guide evenThe roller guideSee Figure 27.You can accurately duplicate curves and complex shapes byThe router bit passes throughFailure to tighten screws could cause bit to come inPage 18Secure template to the workpiece. Set router to desired depthPlace router base on the template withWhen makingThere are two basic techniques for freehand routing:When freehand rouUng, we suggest the following:NOTE: A core box or. V-groove bit is often used for routing letters and engraving objects. Straight bits and ball mills are oftenVeining bits are used toMake the firstFreehand routing is an excellent example of how to useThis also permits raising cutterIf this situation exists,Page 19All other parts representAvoid using solvents when cleaning plastic parts. Most plasticsUse clean clothsWhen electdc tools are used on fiberglass boats, sports cars,Consequently it is not recommended that this tool be used forDuring any use on these materials, itAll of the bearings in this tool are lubricated with a sufficientTherefore, no further lubricationPage 20When sharpening cutters, sharpen only the inside of theBe sure whenTo do so, simply remove collet nut fromYour router has externally acoessible brush assembliesBrush assemblyTo keep the loss to a minimum and to prevent tool overheating,A wire gage size (A.W.G.) of at least 14 is recommended forWhen workingPage 21The plunge lock actuator has been properly set at theHowever, after extended use slight readjustment may beIMPORTANT: Do notMake sure that end of compression spring rests againstWhen properly adjusted, plunge lock actuator will makeBy squeezing plunge lock actuator past this point, a frictionThis is what locks your router atThe plunge release actuator is spring loaded. When engaged,Page 22The depth control knob is spring loaded against hex nut toDo not remove hex nut. It shouldThis situation couldPage 23If mounting your router to a router table, use only the three. Router subbase must be removed in order to gain access to. Do not use the four 8-32 UNC-2B subbase screws or theThese screws and screw holesThe use of CraftsmanA safe operator is one who thinks ahead. Plan each operation before you begin. Study all safety rules and do the job safely. Don't let familiarity make you careless. NEVER place your hands in jeopardy.Make certain clamps can't loosen while in use. Make set-up adjustmentsShake router or blow with an air jet to removeKeep cutters clean and properly sharpened. Check depth of cut settings carefully. Don't waste lumber by making too deep a cut. Make several shallow passes,Test difficult set-ups on scrap -- Don't waste lumber.Page 24Contact your nearest Sears Retail Store for Service CenterTheAlways mention the model number in all correspondence regarding your INo.NumberQuan. Retaining Ring.Posilock Label.Data Plate.Zero Reset Indicator. 1. Washer.Adjustment Knob. 1. Lock Knob.Stop Bar Pinion.Depth Control Knob.Washer.Chip Shield.No.NumberQuan.Washer.Guide Pin.Retaining Ring.Optional Guide Bushing. 1. Optional Washer.Optional Roller Guide Assembly. Owner's Manual. Page 27To bring in products such as vacuums, lawn equipment and electronicsFor the replacement parts, accessories and owner's manualsTo purchase or inquire about a Sears Service Agreement:Para pedir servicio de reparacibn a domicilio,O Sears, Roebuck and Co.File Type Extension: pdf. PDF Version: 1.2. Linearized: No. Page Count: 28. Page Layout: SinglePage. Page Mode: UseNone. Producer: Goby Monitor Application version 3, 2, 1, 4. Create Date: Tue Aug 14 09:20:19 2007. Author. Title. Subject. Page Count: 16 Safe OperationCarefullySAVETHtSMaintenance. Repair PartsIt, free of charge. If this router is used for commercialThis warranty gives you specific legal rights, and you may also have other rights which vary from state toIMPORTANT -- Servicing of a tool with double ImFor serviceAlways use original factory replacementLearn its applications and limitations as well as the specific potential hazards related to this tootDo not let visitors contact tool or extension cord.Page 2Be sure switch is off when plugging in.Stay constantly aware of cord locationDe not rushHave defectivePage 3See FigureWico.The operation of any Router can result In foreign objects being thrown into your eyes,Before commencing power tool operation,Stores. Page 4See Figure 1See Figure 2 NOTE: Spindle look is spring loaded and will snap into position when lockPut spindle lock back in unlock position. Otherwise the interlockingPage 5Ftg 4Eash notch onRama(n alert and watchPage 6When tt is advanced. Into theBigger chipsUnder extreme forcefeedtngRPM of the bit can become so slow -- and the bitesSee. Figure 6. Your Craftsman. Router is an extremely high-speedThree things thatThe larger the bit or theIn addition,WithFigure 6If you are making a small diameter,On the other hand, if the bit IsThere is no fixed rule. YouMaking a deep cut is never advisable. The smallerSee FigureIn order toThis will also assure a uniform depth when the finalSee Figure 8However, should the bit strike a knot, hardSuch a kickback isTo guard against such a kickback, ptan your set-upWheneverFigure 9, tool travel should be left to right andPage 8Turn router on and letUpon completionTurn router on andUpon completionWhenever the workplece thickness together with theSee Figure !0. However, if the workpiece is too thin or the bit setFigure 10 (out from the workpieca edge), the bit willNOTE: Any of the piloted bits can be used without aPage 9Sears Catalog Order or Retail StoresRout-A-Form Pantograph (9. 25183C). Sharpening Kit (9 66501). Carrying Case (9. 14701). Box Joint Template (9. 2580). Butt Hinge Template (9. 2575). Butt Hinge Template (9 2564C). Router-Crafter (9 2525C). Multi-Purpose. Router Guide (9 25179)BffSThe use of attachmentsPage 10A cutter sharpening kit (cat no. 66501) is availableWhen sharpening cutters, sharpen only the inside ofThen return collet nut toFig 11Figure 11FigRemove nail or pin with a twisting, pulling motionPull on leads to check lead connectionsAdjustPage 11All other parts represent an ImportantWhen electric tools are used on fiberglassDuring any use on fiberglass it is extremelyMost plasticsIs one who thinksQ Keep cuttersThen doubleIn usePage 12. MeasureThe. Model. NumberrepairNo. Part. NumberDescriptionLabel. Plate. Ring and Indicator. AssemblyHandle AssembAutomotive. Housing. Pan Hd t. Switch. Work Light. LensOwner'sPlate. Assembly. Nut. ManualOrder or Retail StoreHardware Ilem -- May Re Purchased Locally. From DIv 9B -- Source 980 00. Page 15Roebuck and Co. stores. Be sure to provide all pertFRouter. All parts listed may be ordered from any Sears ServLce Center and most Sears stores. If the parts you need are not stocked locally, yourRepair Parts Distribution Center for handling.Chicago,File Type Extension: pdf. PDF Version: 1.2. Linearized: No. Page Count: 16. Page Layout: SinglePage. Page Mode: UseNone. Producer: Goby Monitor Application version 4, 0, 0, 13. Create Date: Mon Jul 21 04:42:16 2008. Author. Title. Subject. Safe OperationDouble. InsulatedI Illllllll. I lll. I I 'lllllI. Thank You for Buying. Craftsman ToolsWarranty. Introduction. Operation. MaintenanceDesigned exclusively for and sold only by. SEARS, ROEBUCK AND CO, Sears Tower, Chicago, IL 60684Ifthlsrouterisusedfor commercialThiswarrantygives you specific legalrights,and youmay alsohaveotherrightswhichvary fromstate tostate.Wherever there is electric current in the tool there are twoFor service we suggest you return the toot to your nearestLearn its applications andDo not let visitors contact tool or extension cord.Also, wear protectiveDon:t use power tool in damp or wet locations or expose. It will do the job better and safer at the rate for which it was designed. Page 2Wear a face or dust mask if operation Is dusty. Wear hearing protection during extended periods of operation. KeepBoth hands are needed to operate the tool.Do not reachRepair Center. Stay constantly aware of cord location.Check for alignment of moving parts, binding of moving parts, breakage of parts,When servicingDon't carry plugged-in tools with finger on switch.Sharp cutters minimize stalling and kickback,Normal sparking of the motor could ignite. Do not operate tool while under the influence of drugs. Craftsman. Page 3See Figure 1,The shtetd isSee Figure 1. If necessary to remove chlp shield, squeeze the tabs onThe operation of any router can reautt In foreign objects being thrown Into your eyes, wht.chPage 4See Figure 1, To activate lock, push spindleSeeFig. 2See. Figure2. The cotlet is machined to precision tolerancesTighten the coltet nut securely by turning clockwise with. See Figure 2 Put spindle lockWe recommend thai cuts be made at a depth not exceedingDo not operate this toolA voltage drop of more than 10If yourPage 5Figure 3Use reference point on motorYour router is equipped with depth stop rings that will allowTo release: grasp depth stopUsing depth adiusling ring, sot cutter at lowest desiredPosition bottom depthHold depth stopSee Figure 6. Note: Depth stop ring ends snap together to lock. Unlock clamping lever and move depth adjusting ring toDepth stop rings witl now provide a positive stop allowing youPage 6When using your router hold it firmly with both hands asDO NOT operate muter. When fatigued,It ts the rate atThere Is no fixed rule.If your muter is forced to move forward too fast, the RPM ofUnder extreme force-feeding conditions the relative RPM ofSea Figure 8. Your Craftsman Router is an extremely high-speed toolScraping produces heel which can glaze, bum, or mar thePage 7Ing.Making a deep cut is never advisable.Fig. 10To make deeper cuts it is therefore necessary to make asSee Figure 10.However, should theSuch a kickback is always in theWhen the guideTO guard against such a kickback, plan your set-up andIn shod, the thrust should be in a direction that keeps thePage 8Gradually feed cutter into workpiece until subbase is levelUpon completion of cut, tum motor off and let it come to aWhenever the workpiece thickness together with the desiredFigure t2 However, if the workpiece is too thin or the bit setIf it is positioned so that its edge is flush wffh the workpieeeNOTE: Any of the piloted bits can be used withouta pilot forUpon completion of cut, turn motor off and let it come to aYour router subbase may be adjusted by loosening the screws holding the subbase to your router. Page 9Push each leadSee Figure 15. Make adjustments with top screw onfy,See Figure 15.Also remove slide nut from pocket inside clamping lever.Fig. 16Page 11All other partsAvoid using solvents when eteaning plastic parts. MostUse cleanFromA cutter sharpening kit (Cat No 9-66501). Sears Catalog Order or Retail StoresTherefore, no further lubrication is requiredExtension cords areWhen electric tools are used on fiberglass boats, sportsDuring anyExtensionPage. Cord LengthBox Joint TemptateMiU Works MoldingBIs-Kit Plate Jointer KitMulti,PurposeDovetail. Template. Router GuidePantographMaker. GuideA safe operator is one who thinks ahead. Always wear eye protectfon when routing. Make set-up adjustments carefully, Then double check. Measure twice and cut once. Keep cutters ciean and properly sharpened. Don't let familiarity make you caretessoStudy all safety rules and do the Job safely. NEVER place your hands in Jeopardy. Make certain clamps can't loosen while In usa. Test difficult set-ups on scrap--Don't waste lumber. Pian each operation before you begin. Clean your router frequently.This will provide smoother operation of depth adjusting ring and clamping lever areas. Shake router or blow with an air Iet to remove sawdust build-upPage !4The model number will be found on a plateattached to the motor houslng. Always mention the model numberNo. Part. Number. Description. Quan,Logo Plate. 1Handle Assembly. Roll Pin.Clamping Lever.Owner's ManualItem - May Be Purchased. Page 15. LocallyDouble. Insulated. Now that you have purchased your Router, should aCo, stores. Be sure to provide all pertinent facts whenAll parts listed may be ordered from any Sears Service. Center and most Sears stores. If the parts you need are not stocked locally, your orderDistribution Center for handling,Chicago. If you do not already have it,If you find the information on this webDonations can be made throughVintageMachinery.org does not provide support or parts for any machinesPlease remember that safety standards haveIt is up to the individual user to useThe VintageMachinery.org. Learn more - opens in a new window or tab This amount is subject to change until you make payment. For additional information, see the Global Shipping Programme terms and conditions - opens in a new window or tab This amount is subject to change until you make payment. If you reside in an EU member state besides UK, import VAT on this purchase is not recoverable. For additional information, see the Global Shipping Programme terms and conditions - opens in a new window or tab Learn More - opens in a new window or tab Learn More - opens in a new window or tab Learn More - opens in a new window or tab Learn More - opens in a new window or tab Learn More - opens in a new window or tab See the seller's listing for full details. Contact the seller - opens in a new window or tab and request post to your location. Please enter a valid postcode. Please enter a number less than or equal to 975. Sellers may be required to accept returns for items that are not as described. Learn more about your rights as a buyer. - opens in a new window or tab You're covered by the eBay Money Back Guarantee if you receive an item that is not as described in the listing. All Rights Reserved. User Agreement, Privacy, Cookies and AdChoice Norton Secured - powered by Verisign. Please choose a different delivery location.Our payment security system encrypts your information during transmission. We don’t share your credit card details with third-party sellers, and we don’t sell your information to others. Please try again.Please try again.Please try again. This is NOT an original as originals are out of print, but we use the best scans available. Plastic Comb Bound with clear plastic on front and back covers to help protect manual. All manuals are in public domain or printed with permission. Then you can start reading Kindle books on your smartphone, tablet, or computer - no Kindle device required. Register a free business account To calculate the overall star rating and percentage breakdown by star, we don’t use a simple average. Instead, our system considers things like how recent a review is and if the reviewer bought the item on Amazon. It also analyzes reviews to verify trustworthiness. You can unsubscribe at any time.You can unsubscribe at any time.If you do not find what you’re looking for on this page, please call our customer service team for prompt answers to your questio. Download the FREE Craftsman Smart Garage Door Opener app Craftsman Smart Garage Door Opene. You can unsubscribe at any time.You can unsubscribe at any time. I’m SOOOOO glad Sears went under THEY SUCK. The stores are gone and I figured my forever warranty was gone with them. But this statement by SBD, particularly the phrase “model number starting with “9””, includes my tools. I’m happy as a clam to hear this even though I’ve only had to replace 4 tools in 20 years. I personally don’t want the cheap stuff SBD is selling at Lowe’s as Craftsman. It’s no better than the Chinese Craftsman Sears started selling a few years ago. I plan on continuing to keep replacing any broke sockets or whatever with a better brand. So I’ve cached a few NOS sets of wrenches, sockets etc.The love is gone. I’m over Craftsman and there dwindling quality and wondering whether they will be around next week or not. I have a several wonderful sets of the Craftsman Professional series hand tools and I love them but I will never likely ever be able to get a real replacement just some “suitable substitute”. I haven’t had a need and hope I never do need to get a replacement but still it does sadden me that they have gone extinct. This is total BS! They’re far away from USA-made Craftsman. I’d happily spend money to replace it with something actually good if it wasn’t free or the drive to Ace was further out of my way. Those actually look pretty nice, but they skip a couple of sizes in the sets. Wondering whether that’s just marketing BS or actually decent stuff. Glad to see Lowes honoring the Craftsman warranty, much easier to go to Lowe’s since local sears closed. The name didn’t change which should mean that the warranty still applies no matter who owns the brand. Its pretty much the same thing that Sears craftsman established years ago for hand tools with a few minor additions by sbd. I guess it’s a good thing that Lowes has plenty of craftsman hand tools (that’s been sitting on the shelf since Xmas) to honor the warranty. The likelihood of me going to lowes if I break one of my old craftsman hand tools just so it can be replaced by one of the sbd craftsman tools that’s available is slim to none. What happens if someone demands something of equal quality or they demand an American made tool to replace the American made tool they brought to lowes for the warranty. I assume that the serial numbers that begin with 9 weren’t made in America. I guess I’m SOL for the warranty. Oh well. They bought the brand, but that doesn’t mean everything gets carried over or stays the same. On the other, why buy a brand-name if you’re gonna wreck one of the signature features? They are made in Japan. They have a nice feel and finish. I would be 10x likely to buy Husky brand over Craftsman if they were my only choices. They sent me a brand new one, and much to my surprise it was made in USA. Must be new old stock. Nice surprise! I live in NY now so for one obviously it wouldn’t be cost effective to drive 1200 miles to replace a ratchet or a socket and two the Sears they were purchased at may not even exist now. The “where it was purchased” clause I think was designed to exclude people that bought their tools many years ago so they didn’t have to replace them. I no longer purchase Craftsman tools for this reason. I mean really do they expect a person to still have receipts for a socket set they purchased 20 years ago. Pretty unlikely. Just another way to exclude people from getting replacements. I really do not have much faith in American companies any more. Sad but true. Sears has had the same clause for a while now, and all it means is the same chain. Ie, if you bought it at a Lowe’s it has to go back to a Lowe’s. My suspicion is that it was added when Ace started selling Craftsman and Sears didn’t want to get stuck with returns of stuff bought from Ace. From experience, mall Sears stores don’t really care so long as they can find something close. How convenient that they seem to only want to sell kits.