carrier 58pav installation manual
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carrier 58pav installation manualAll other operations must be performed by trained service personnel. When working on heating equipment, observe precautions in the literature, tags, and labels attached to or shipped Wear safety glasses and work gloves.DANGER identifies the most serious hazards which An open door in front of the In some instances, these instructions exceed certain local codes and ordinances, especially those that may not have kept up with changing residentieil construction practices. Return air temperature must not exceed a maximum of 85 degrees F DB. Check accessories and cooling unit for additional electrical supplies. The electrical ground and polarity for 115-v wiring must be maintained properly. Refer to Fig. 10 for field wiring information and to Fig. 12 for unit wiring information. NOTE: If the polarity is not correct, the STATUS LED on the control center will flash rapidly and prevent the furnace from operating. The control system also requires an earth ground for proper operation of the control board and flame-sensing electrode. The 24-v circuit contains an automotive-type, 3-amp fuse located on the control board. (See Fig. 11.) Any direct shorts of the 24-v wiring during installation, service, or maintenance will cause this fuse to blow. If fuse replacement is required, use ONLY a fuse of identical size. With power to the unit disconnected, check all electrical connec- tions for tightness. Tighten all screws on electrical connections. If any smoky or burned connections are found, disassemble the connection, clean all parts, strip wire, and reassemble properly and securely. Reconnect electrical power to the unit and observe unit through 1 complete operating cycle. Electrical controls are difficult to check without proper instrumentation; if there are any discrepancies in the operating cycle, contact your dealer and request service. For an explanation of fault codes, refer to service label located on blower access door or Fig. 13, and the troubleshooting guide.http://www.premiumconvest.de/files/curtis-d1000gt-manual.xml
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The control center stores 1 fault code (the last fault to occur) for a period of 48 hrs or until the 115- or 24-v power is interrupted. NOTE: Removing blower access door will open blower access door switch and terminate 115-v power to control center, and fault code will be erased. Look into blower access door sight glass for current LED status. 1. To retrieve fault code, proceed with the following: NOTE: NO thermostat signal may be present at control center, and all blower time delay off periods must be completed. a. Leave 115-v power to furnace turned on. b. Look into blower access door sight glass for current LED status. NOTE: Leave blower access panel installed to maintain power to control center to view current LED status. c. Remove control access door. d. BRIEFLY remove either wire from the main limit switch until LED goes out, then reconnect it. NOTE: If wire to main limit is disconnected longer than 4 sec, main blower starts, and retrieval request is ignored. 2. When above items have been completed, the following will occur: a. LED flashes a fault code 4 times. Record this fault code for further troubleshooting. b. Inducer motor operates for 10 sec, then turns off. c. Hot surface ignitor is energized for 15 sec, then de- energized. d. Main blower operates at cooling speed for 10 sec, then turns off. e. Main blower operates at heating speed for 10 sec, then turns off. Items a through e above will assist in furnace troubleshooting since all components are functionally operated except the gas valve. Blower access door switch opens 115-v power to control center. No component operation can occur. Caution must be taken when manually closing this switch for service purposes.TROUBLESHOOTING Refer to the service label. (See Fig. 13.) Pages 10 and 11 contain a troubleshooting guide. The guide will help to identify the problem or failed component.http://www.flowprofile.it/userfiles/curtis-d1000-manual.xml If you do not possess these, do not attempt to perform any maintenance on this equipment other than those procedures recommended in the User’s Manual.Take precautions during furnace installation and servicing to protect the furnace electronic control. Precautions will pre- vent electrostatic discharges from personnel and hand tools which are held during the procedure. These precautions will help to avoid exposing the control to electrostatic discharge by putting the furnace, the control, and the person at the same electrostatic potential. 1. Disconnect all power to the furnace. DO NOT TOUCH THE CONTROL OR ANY WIRE CONNECTED TO THE CON- TROL PRIOR TO DISCHARGING YOUR BODY’S ELEC- TROSTATIC CHARGE TO GROUND. 2. Firmly touch a clean, unpainted, metal surface of the furnace chassis which is close to the control. Tools held in a person’s hand during grounding will be satisfactorily discharged. 3. After touching the chassis you may proceed to service the control or connecting wires as long as you do nothing that recharges your body with static electricity (for example; DO NOT move or shuffle your feet, DO NOT touch ungrounded objects, etc.). 4. If you touch ungrounded objects (recharge your body with static electricity), firmly touch furnace again before touching control or wires. 5. Use this procedure for installed and uninstalled (ungrounded) furnaces. 6. Before removing a new control from its container, discharge your body’s electrostatic charge to ground to protect the control from damage. If the control is to be installed in a furnace, follow items 1 through 5 before bringing the control or yourself into contact with the furnace. Put all used AND new controls into containers before touching ungrounded objects. 7. An ESD service kit (available from commercial sources) may also be used to prevent ESD damage. CARE AND MAINTENANCE For continuing high performance and to minimize possible equip- ment failure, it is essential that periodic maintenance be performed on this equipment. Consult your local dealer as to the proper frequency of maintenance and the availability of a maintenance contract. Never store anything on, near, or in contact with the furnace, such as: 1. Spray or aerosol cans, rags, brooms, dust mops, vacuum cleaners, or other cleaning tools. 2. Soap powders, bleaches, waxes or other cleaning com- pounds, plastic or plastic containers, gasoline, kerosene, cigarette lighter fluid, dry cleaning fluids, or other volatile fluids. 3. Paint thinners and other painting compounds, paper bags or other paper products. A failure to follow this warning could result in corrosion of the heat exchanger, fire, personal injury, or death. Turn off the gas and electrical supplies to the unit before performing any maintenance or service. Follow the operating instructions on label attached to furnace. A failure to follow this warning could result in personal injury. The minimum maintenance that should be performed on this equipment is as follows: 1. Check and clean air filter each month or more frequently if required. Replace if torn. 2. Check blower motor and wheel for cleanliness each heating and cooling season. Clean and lubricate as necessary. 3. Check electrical connections for tightness and controls for proper operation each heating season. Service as necessary. As with any mechanical equipment, personal injury can result from sharp metal edges, etc., therefore, be careful when removing parts. AIR FILTER ARRANGEMENT The air filter arrangement may vary depending on the application. Refer to Table 1 or 2 for filter size information. Discover everything Scribd has to offer, including books and audiobooks from major publishers. Start Free Trial Cancel anytime.http://fugentechnik-koepple.com/images/carrier-58cva070-installation-manual.pdf Carrier 58pav Service Maint Uploaded by Hippy43 0 (1) 0 found this document useful (1 vote) 12K views 12 pages Document Information click to expand document information Description: This is the service and maintenance manual for a Carrier 58 PAV central heat and air unit. Great to have when you need it. Report this Document Download Now save Save Carrier 58pav Service Maint For Later 0 (1) 0 found this document useful (1 vote) 12K views 12 pages Carrier 58pav Service Maint Uploaded by Hippy43 Description: This is the service and maintenance manual for a Carrier 58 PAV central heat and air unit. Full description save Save Carrier 58pav Service Maint For Later 0 0 found this document useful, Mark this document as useful 100 100 found this document not useful, Mark this document as not useful Embed Share Print Download Now Jump to Page You are on page 1 of 12 Search inside document This symbol Only trained and qualified person- nel should install, repair, or service heating equipment. Unt rain ed pers onne l can perf orm basi c mai nten ance fun ctio ns such as cleaning and replacing air filters. All other operations must be perf orm ed by tra ined servic e pers onn el. When workin g on heating equipment, observe precautions in the literature, on tags, and on labels attached to or shipped with the unit and other safety precautions that may apply. Fol low all saf ety codes. Wear safety glasses and work gloves. Have fire extin- guisher available during start-up and adjustment procedures and service calls. Reco gni ze sa fety inf orm atio n. Th is is t he sa fety -ale rt sy mbo l. When you see this symbol on the furnace and in instructions or manuals, be alert to the potential for personal injury. Understand the signal words DANGER, WARNING, and CAU- TION. These words are used with the safety-alert symbol. DAN- GER identifies the most serious hazards which CAUTION is used to identif y unsafe practices which NOTE is used to highlig ht suggestions which If you do not possess these, do not attempt to perform any maintenance on this equipment other than those procedures recommended in the User’s Manual.Take precautions during furnace installation and servicing to protect the furnace electronic control. These precautions will help to avoid exposing the control to electrostatic discharge by putting the furnace, the control, and the person at the same electros tatic potentia l. 1. Disconn ect all power to the furnace.Tools held in a person’s hand during grounding will be satisfactorily discharged. 3. Aft er touchin g the chass is you may proce ed to ser vice the control or connecting wires as long as you do nothing that recharges your body with static electricity (for example; DO NOT move or shuffle your feet, DO NOT touch ungrounded objects, etc.). 4. If you touch ung roun ded object s (rec harg e your body with static electricity), firmly touch furnace again before touching control or wires. 5. Use this procedure for installed and uninstalled (ungr ounded) furnaces. 6. Before removi ng a new control from its container, dischar ge you r body ’s elec tros tati c char ge to grou nd to pro tect the control from damage. Put all used AND new cont rols into cont aine rs befo re touc hing ung roun ded objects. 7. An ESD service kit (available from comm ercial source s) may also be used to prevent ESD damage. Never store anything on, near, or in contact with the furnace, such as: 1. Spray or aerosol cans, rags, broo ms, dust mops, vacuum cleaners, or other cleaning tools. 2. Soa p pow der s, blea che s, waxe s or oth er clea ning com- pounds, plastic or plastic containers, gasoline, kerosene, cigarett e lighter fluid, dry cleaning fluids, or other volatile fluids. 3. Paint thinner s and other painting compounds, paper bags or other paper products. Tur n off the gas and elec tric al sup plie s to the uni t bef ore perfor ming any mainten ance or service. The min imu m mai nten ance that sho uld be per for med on this equipment is as follows: 1. Chec k and clean air fil ter each month or mor e fre quen tly if required. Clean and lubricate as necessary. 3. Chec k elec tric al con nect ion s for tigh tnes s and con trol s for proper operation each heating season. As with any mechanical equipment, personal injury can result fro m sha rp met al edge s, etc., ther efor e, be care ful whe n removing parts. AIR FILTER ARRANGEMEN T The air filter arrangement may vary depending on the application. Refer to Table 1 or 2 for filter size information. Clean filters with tap water. Clean filters with tap water. Spray water through filter in opposite direction of airflow. f. Ri ns e an d le t dr y. Oi li ng or co at in g of fi lt er is no t recomm ended or require d. g. Reinsta ll filter(s). h. Replace blower and contro l access doors. i. Restore elect rical power to furnace. BLOWER MOTOR AND WHEEL For long life, economy, and high efficiency, clean accumulated dirt and grease from the blower wheel and motor annually. These motors can be identified by the absence of oil ports on each end of the motor. For those motors with oil ports, lubr icat e mot or ever y 5 yea rs if mot or is use d on int erm itte nt operation (thermostat FAN switch in AUTO position), or every 2 years if motor is in continuous operation (thermostat FAN switch in ON position). Clean and lubricate as follows: 1.Browse Books Site Directory Site Language: English Change Language English Change Language. There are many. The screw for this piece is on the backside. Once I got over the confusion, about 45 seconds, it was easy. 2 hr reviewing videos cause I'm a slow learner. 30 minutes of over analyzing. Good thing the instruction book was still around cause I spent 10 minutes trying to figure how to take off the main door. Lift and pull slightly on my Carrier system. No screws on door. 5 minutes to disassemble. 5 minutes to replace with the new one. Be careful not to touch the metal part. 5 minutes to move wires around. Started and 45 seconds later, the igniter glowed red red red and whoosh. Heat at last. Good thing I bought 2 as I have 2 furnace. Original lasted 14 years. Did not have to disassemble anything except remove front door.These are often installed in hard to reach locations on the furnace so take your time putting it in as these are very, very fragile and don't touch the element itself. They are made to go into a small metal frame that is attached to the furnace. Sometimes it is easier to put it in the frame first, sometimes it may be easier to leave the small frame in the furnace. Use whichever method will be the most gentler on the element.The box was a band new Honeywell Q4100C9056. It was a 100 accurate replacement for Norton 271M LH 33Z3004 igniter.Works like a charm! I am going to buy a second one and keep it as a spare.After testing flame sensor with multi-meter, it was clear. Old flame sensor readings below normal level. A new one fix it.This particular product was populating in my search even though the compatible part number wasn't listed in the description. Good news is that it does indeed replace J235-150-1571. I received via 1-day shipping today (the high here today was 22F) and it was an exact fit. Thanks so much.While it is slightly different, i.e., plastic instead of metal, it installed easily and works perfectly. Note that the original had labels on the inlet and outlet and this one doesn't, but the physical locations of the hose connections are the same.The blower motor failed and the condenser iced up over several hours. When the compressor was finally turned off, the ice melted down and shorted out the IC's on the old board from 1987. With this new board, that sort of failure won't happen again, as the integrated circuits on this board are coated in resin on both sides of the circuit board. The relays are rated for more amperage than the original board, and the bussing is much thicker than the original design. I couldn't be more pleased.. full review It showed up and was the genuine part. Shipping was very fast. Here's the advice part. The blower wheel can be EXTREMELY difficult to get off the motor without destroying it. I turned a couple of allen wrenches into pretzels. I even soaked the allen set screw in break-free penetrating oil and when that didn't work heated it up until it was cherry red with a with a torch. Even if you could it just takes way too long and is way too much effort. At very least also buy the blower wheel. Then just cut the old motor shaft with a hack saw just behind the.It fit and works great. I wish I could pay a little bit less for it.I purchased the first one from StayPureFilters and received a Packard branded made in Taiwan motor. The Packard motor seemed to be of cheaper quality than the original and it leaked condensate from the bottom of the housing. I returned the Packard motor and purchased a second one from North America HVAC. The second motor was a Carrier branded made in the USA replacement motor. The Carrier motor appeared to be of better quality and is working without any problems.Fit perfectly. Saved us so much! Great customer service, recommend highly!The second filter had a slight defect (one corner was slightly dented), but not dented enough that I could not use the filter. It still fit into the furnace slot for the air filter, but I was a little disappointed with the small defect. It had been shipped in a sturdy storage box which was put into a shipping box. The shipping box was not damaged so the filter must have been slightly damaged at the company. The other two filters were of good quality. The problem with the second filter is the reason I am giving 4 instead of 5 stars. All three filters were a breeze inserting into the furnace slot. We have 2 cats in the house and the filter does an amazing job of catching their hair and all the other particles in the house. I have to. full review. Installation, Start-Up, and Operating Instructions. Sizes 045-155, Series 161. NOTE: Read the entire instruction manual before starting theIndexDimensional Drawing.2Location Relative to Cooling Equipment.3. Hazardous Locations.3Confined Space.4-5Accessories.7Sequence Of Operation.8-11. Heating Mode.9. Cooling Mode.9. Continuous Blower Mode.9. Heat Pump Mode.9-11. Start-Up Procedures.11. Adjustments.11-14. Set Gas Input Rate.11-14. Set Temperature Rise.14-15. Set Thermostat Heat Anticipator.15. Check Safety Controls.15-16. Checklist.16Only trained and qualified personnel should install, repair, or service heating equipment. Untrained personnel can perform basic maintenance functionsAll other operations mustWhen working onPageNatural Gas and Propane Installation Codes (NSCNGPIC). WearHave fire extinguisher availableRecognize safety information. This is the safety-alert symbolUnderstand the signal words DANGER, WARNING, and CAUTION. DANGER identifies the most serious hazards which will result in severeWARNING signifies a hazard whichCAUTION is used toNOTE is used to highlightThese instructions cover minimum requirements and conform toIn some instances,We require these instructions as aTable 1—Minimum Clearances To. Combustible Materials (In.)Single-Wall VentSingle-Wall VentAn open door in front of the unitManufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 4Printed in U.S.A. Form 58PA-13SI. Pg 1Tab 6a 8aTable 2—Dimensions (In.)Tools held in a person’sNOT move or shuffle your feet, DO NOT touch ungroundedElectrostatic discharge can affect electronic components. Take precautions during furnace installation and servicing toPrecautions will prevent electrostatic discharges from personnel and hand toolsThese precautions willDo not install furnace in a corrosive or contaminated atmosphere. Make sure all combustion and circulating air requirements are met, in addition to all local codes and ordinances.Put all used ANDDo not use this furnace during construction when adhesives. If the furnaceCompounds of chlorine andSome of these compounds are found in paneling and dry wallExcessive exposure to contaminated combustion air willThis furnace must be installed so the electrical components areThis furnace shall not be installed directly onThe furnace should beWhen a furnace is installed so that the supply ducts carry air toProvide ample space for servicing and cleaning. Always complyNFGC and the NFPA 90B. Canadian installations must be installedFor further information, the NFGC and the NFPA 90B areWilson Boulevard, Arlington, VA 22209; or from Literature. Distribution. Installation must conform to the regulations of the serving gasLOCATION RELATIVE TO COOLING EQUIPMENT — TheWhen installed parallel with a furnace, dampers or other meansApplication of this furnace should be indoors with specialImproper installation orThis furnace is designed for a minimum continuous return-airHAZARDOUS LOCATIONS — When the furnace is installed inWhen a furnace is installed in public garages, airplane hangars, orStep 2—Air For Combustion and Ventilation. Provisions for adequate combustion and ventilation air must beCombustion and Ventilation, or applicable provisions of the localCanadian installations must be installed in accordance with NSCNGPIC and all authorities having jurisdiction. Improper installation, adjustment, alteration, service, maintenance, or use can cause carbon monoxide poisoning, explosion, fire, electrical shock, or other conditions which mayConsult a qualifiedThe qualifiedFor accessory installation details, refer to the applicable instructionNOTE: Remove all shipping brackets and materials before operating the furnace.All fuel-burning equipment must be supplied with air for combustion of the fuel. Sufficient air MUST be provided to ensure therePRESSURE CONDITION at the furnace. Make-up air MUST. BE PROVIDED for the ventilation devices, in addition to thatUNCONFINED SPACE — An unconfined space must have atIf the unconfined space is constructed unusually tight, air forBtuh of total input rating for all equipment must be provided. Return air must not be taken from the room unless an equal orFor Example:A confined space MUST have 2 permanentNOTE: In determining the free area of an opening, the blockingScreens, when used,The size of the openings depends upon whether the air comes fromThis openingNever connect return-air ducts toA failure to follow this warning canThe factory-supplied filter(s) is shipped in the blower compartment. Determine location for the filter and relocate filter retainingSee Table 3 to determine correctTable 3 indicates filter size,For bottom air-return applications, filter may need to be cut to fitA bottom closure panel is factoryWhen bottom return inlet isTwo sets ofAll hardware is provided for filterNever operate unit without a filter or with filter access doorStep 4—Leveling Legs (If Required). When the furnace is used with side inlet(s) and leveling legs areRefer to Table 4 for the recommended gas pipe size. Risers mustTable 3—Filter Information (In.)Bottom Return. Cleanable. CleanablePiping should be pressure tested in accordance with local andIf the test pressure is equal to or less thanIt is recommended that the ground jointAfter all connectionsStep 5—Gas Piping. Gas piping must be installed in accordance with national and localInstall a sediment trap in the riser leading to the furnace. The trapApply joint compound (pipe dope) sparingly and only to the maleThe compound must be resistant to the actionCanadian Electrical Code, or authorities having jurisdiction.Electrical Code, CSA C22.1 or local codes to minimizeRemove the 2 screws holding the auxiliary J-box. Mount the J-boxNOTE: Proper polarity must be maintained for 115-v wiring. IfMake field 24-v connections at the 24-v terminal strip. (See Fig.An accessible manual shutoff valve MUST be installed upstreamMUST be installed immediately upstream of the gas supplyThe 24-v circuit contains an automotive-type, 3-amp fuse locatedAny direct shorts during installation,Use the proper length of pipes to avoid stress on the gasTwo quick-connect terminals, marked EAC-1 and EAC-2 areQuick-connect terminal (HUM) and screw terminal (Com) areThe terminals areConnect the gas pipe to the furnace using a backup wrench toNOTE: A field-supplied, 115-v controlled relay connected to. EAC terminals may be added if humidifier operation is desiredNever purge a line into a combustion chamber. Never useUse a soap-and-water solutionFailure to follow this warning can causeStep 7— Venting. Refer to the National or Local Installation Code such as; National. Fuel Gas Code Z223.1-1992, or the Canadian Installation Code. CAN B149.1- and.2-M95, for proper vent sizing and installationFan-Assisted Furnaces for a quick, easy reference. The horizontalStep 6—Electrical ConnectionsThe control system requires anStep 8—Start-Up, Adjustment, and Safety Check. Do not connect aluminum wire between disconnect switchMake all electrical connections in accordance with the NationalFor Canadian installations, all elec-Table 5—Electrical DataThe furnace must have a 115-v power supply properly connectedControl is grounded through green wireThis furnace is equipped with a manual reset limit switch orThe switch or fuse link opensUsing the schematic diagram shown in Fig. 10, follow theNOTE: If there is a power interruption and any thermostat call,Before operating the furnace, check each manual reset switch forThe EAC-1 terminal is energizedWhen the thermostat is satisfied, R-G and R-Y circuits areAfter 5 sec, the ignitor isNOTE: EAC-1 terminal is energized with 115v whenever blowerWhen the R-G circuit is made, the blower motor operates onNOTE: Ignition sequence will repeat 3 additional times before aThe blower reverts to continuous operation after the heatingSimultaneously, the humidifier and electronic air cleaner terminalsWhen installed with a heat pump, the furnace control automatically changes the timing sequence to avoid long blowerWhen the W-Y or. W-Y-G thermostat inputs are received at the same time, theThe blower motor and. EAC remain energized for 135 sec.Control will auto-resetWhen used FL is on upflowThe blower then comes back on atFurnace gas input rate on rating plate is for installations atWhen the W input signal disappears, the control begins theIf the W-Y-G signalsIf the W-Y inputsTable 6 can only be used forAnytime the control senses false flame, the control locks outNOTE: For Canada altitudes of 2000 to 4500 ft, use U.S.A.NOTE: EAC-1 terminal is energized whenever blower operates. HUM terminal is only energized when gas valve is energizedEXAMPLE: (0—2000 ft altitude). Manifold pressure 3.3-in. wcNever purge a line into a combustion chamber. Never useUse a soap-and-water solutionFailure to follow this warning can causeThis feature helps diagnose a system problem in case of aNOTE: Component test feature will not operate if any thermostatNOTE: This furnace has been approved for a manifold pressureFor altitudes above 2000 ft, the manifold pressure can be adjustedComponent test sequence is as follows.DO NOT bottom out gas valve regulator adjusting screw. This can result in unregulated manifold pressure and result inNOTE: If orifice hole appears damaged or it is suspected to haveA burr-free and squarelySet thermostat aboveNOTE: High-Altitude AdjustmentU.S.A. and CanadaCanada. AltitudesManifold. No. PressureManifold. Orifice. Manifold. Pressure. PressureNo.PressureManifold. PressureAt installation altitudes above 2000 ft, this furnace has beenTable 7 for derate multiplier factor.PressureIn this example, the orifice size and manifold pressure. Table 7—Altitude Derate Multiplier for U.S.A.No.Furnace Input. Derate. Rate at. X Multiplier. Sea Level. Factor. Furnace Input RateAltitudeAt installation altitudes from 2000 to 4500 ft, this furnace must beTo determine correct input rate for altitude, see example above and useFurnace must operate within range of temperature rise specified on the unit rating plate. Determine the air temperature riseIncrease blower speed to reduce temperature rise. DecreaseReconnect original lead on SPARE terminal. Table 9—Speed SelectorHighMedium-HighMedium-LowLowCommonIt must be within limits specifiedRecommended operation is at midpoint ofThe thermostat heat anticipator must be set to match the ampThe amp reading should beSee the thermostatNOTE: When using an electronic thermostat, set the cycle rate forCHECK SAFETY CONTROLS — The flame sensor, gas valve,This control proves operation of draft inducer blower.