3m tape machine manual
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3m tape machine manualPaul, MN 55144-1000 Serial No. It is recommended you immediately order the spare parts listed on page 31, Section I and page 17, Section II. These parts are expected to wear through normal use and should be kept on hand to minimize production delays. Spare Parts 3M-Matic TM AccuGlide TM Next To Our Customers:To Our Customers:This instruction manual is divided into two sections as follows. Section I. Page 5 Table of Contents (Continued) Page. Adjustments. 19 - 21Page 6: Specifications Description. The 3M-Matic 200a Adjustable Case Sealer with AccuGlide. II Taping Heads is designed to apply a ?C? clipPage 9: Receiving and Handling Important Safeguards (Continued). Figure 1-4, is. Page 10 Important Safeguards (Continued)Page 11: Tape Leg Length SpecificationsPage 13 Specifications (Continued)MinimumReceiving And Handling. After the machine has been uncrated, examine the 5. Cut cable ties that secure. Page 15 Figure 2-1 ? 200a Frame Set-UpEnsure that the. Page 16: Box Sealing Installation and Set-Up (Continued)The case sealer is 2. Loosen, but do not. Page 17: Lubrication Installation and Set-Up (Continued)Page 18: Box Drive Belt Replacement Operation. Page 19 Operation (Continued)Page 20 Operation (Continued). Box Size Set-UpThe case sealer has been designed for long, trouble LubricationPage 23 Maintenance (Continued)Page 29: Electrical Diagram Special Set-Up Procedure (Continued)Page 30 Special Set-Up Procedure (Continued). Figure 6-2 ? Box and Machine Bed Height RangeAlso see Section IIFigure 7-2Figure 7-3Spare Parts. It is suggested that the following spare parts be ordered and kept on.Page 38 Replacement Parts. Illustrations and Parts ListsFrame Assemblies. To Order Parts:Frame AssembliesRef. No. 3M Part No. DescriptionPage 43 200a Adjustable Case SealerRef. No. 3M Part No. DescriptionPage 45 200a Adjustable Case Sealer. Figure 2796Ref. No. 3M Part No. DescriptionFigure 2798Ref. No. 3M Part No. DescriptionPage 49 200a Adjustable Case Sealer. Figure 2799Ref. No.http://www.creptiles.dk/userfiles/4-ch-standalone-dvr-manual.xml
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3M Part No. DescriptionPage 51 200a Adjustable Case Sealer. Figure 3430Ref. No. 3M Part No. DescriptionPage 53 200a Adjustable Case Sealer. Figure 3431Ref. No. 3M Part No. DescriptionColumn MountingFigure 5592Ref. No. 3M Part No. DescriptionRef. No. 3M Part No. DescriptionFigure 5594Ref. No. 3M Part No. DescriptionPage 61 200a Adjustable Case Sealer. Safety and Information LabelsA label kit, part number 78-8113-6714-9, is available as a stock item. It contains all the. You must have JavaScript enabled in your browser to utilize the functionality of this website. Current prices online are subject to change based on this factory increase. We are in the process of updating pricing as quickly as possible. Please confirm pricing with our techs as the current price may no longer be valid. Use single quotes (') for phrases. Great care and consideration has gone into designing our site so that your experience finding the right part is a simple one, along with having the flexibility to speak with a parts technician if needed. Our friendly knowledgeable staff is ready to assist should you have any questions, just chat, email, or call us we're ready to help. Our payment security system encrypts your information during transmission. We don’t share your credit card details with third-party sellers, and we don’t sell your information to others. Please try again.Please try again.In order to navigate out of this carousel please use your heading shortcut key to navigate to the next or previous heading. Page 1 of 1 Start over Page 1 of 1 In order to navigate out of this carousel please use your heading shortcut key to navigate to the next or previous heading. Register a free business account This compact tabletoptape dispenser features a water reservoir to automatically activate the tape as it dispenses, saving time and increasing efficiency. It is ideal for use with 3M Water Activated Paper Tapes.http://genius.pskovedu.ru/site/htmlimages/4-color-4-station-manual-press.xmlIt has a water reservoir to activate the adhesive as the tape is dispensed — no need for separate wetting to produce a secure bond and seal corrugated cartons. For accurate and consistent tape distribution, the dispenser can be set for pre-set lengths to save operators the step of cutting the tape.It's also sized for portability — it fits on a table top and is easily carried between locations so operators can keep activated tape strips at their fingertips.To create a strong, lasting seal, the moistened adhesive interacts with porous surfaces to form a powerful, secure bond. This tape bond forms a tamper-evident seal that shreds if an attempt is made to pull it off before delivery. Normally constructed from paper, our corrugated sealing tape is easy to apply and handle, making it ideal for hand applications. Boxes are securely sealed yet easy to open without cutting tools.This compact tabletoptape dispenser features a water reservoir to automatically activate the tape as it dispenses, saving time and increasing efficiency. It is ideal for use with 3M Water Activated Paper Tapes.Unless specifically stated on the product package or applicable product literature, 3M industrial products are not packaged, labeled, or intended for sale to individual consumers (ie., the general public). Amazon calculates a product’s star ratings based on a machine learned model instead of a raw data average. The model takes into account factors including the age of a rating, whether the ratings are from verified purchasers, and factors that establish reviewer trustworthiness. Download Tape Application Monitor instructions and parts list.If technical assistance or replacement parts are needed, call or fax the appropriate number listed below. Included with each machine is an Instructions and Parts List manual. If you have a technical question that does not require an immediate response, you may Fax it to 651-736-7282.http://www.drupalitalia.org/node/67442 Replacement Parts and Additional Manuals Order parts by part number, part description and quantity required. Note: Outside the U.S., contact the local 3M subsidiary for parts ordering information. 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St. If any problems occur when operating this equipment and you desire a service call or phone consultation, call, write or fax the appropriate number listed below. Included with each machine is an Instructions and Parts List manual. SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM: Order parts by part number, part description and quantity required. The Tape Application Monitoring Kit is a self-contained control apparatus that identifies a tape related malfunction in box sealing operations. In addition, the control system will turn on an indicator light that is located on the control panel and can also be programmed to stop the case sealer when a low tape condition occurs. If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation shall be, at 3M’s option, to repair or replace the part. 3M must receive written notice of any alleged defect within a reasonable time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it receives such notice within five (5) business days after the expiration of the warranty period. To be entitled to repair or replacement as provided under this warranty, the part must be returned as directed by 3M to its factory or other authorized service station designated by 3M. If 3M is unable to repair or replace the part within a reasonable time after receipt thereof, 3M, at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation to provide or pay for the labor required to install the repaired or replacement part or equipment.http://cristalysoptic.com/images/3m-steri-vac-manual.pdf 3M shall have no obligation to repair or replace those parts failing due to normal wear, inadequate or improper maintenance, inadequate cleaning, improper operating environment, improper utilities, operator error, operator misuse, alteration, lack of reasonable care, or due to any accidental cause. Limitation of Liability: Except where prohibited by law, 3M and seller will not be liable for any loss or damage arising from this 3M equipment, whether direct, indirect, special, incidental, or consequential, regardless of the legal theory asserted, including breach of warranty, breach of contract, negligence, or strict liability. The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a written agreement signed by authorized representatives of 3M and seller. Paul, Minnesota 55144-1000 2 Important Safeguards This safety alert symbol identifies important messages in this manual.He is not allowed to work on live electrical components. He is allowed to work on live electrical panels, connector blocks, control equipment, etc. Operator Skill Level Descriptions Skill 1 - Machine Operator This operator is trained to use the machine with the machine controls, to feed cases into the machine, make adjustments for different case sizes, to change the tape and to start, stop and restart production. Skill 3 - Specialist From the Manufacturer Skilled operator sent by the manufacturer or its agent to perform complex repairs or modifications, when agreed with the customer. Operator's Skill Levels Required to Perform the Main Operations on Machine Operation State of the Machine Operator's Skill Number of Operators 2 and 2a 2 Installation and set up of the machine. Running with safety protections disabled. Tape replacement. Stopped by pressing the STOP button. 1 1 Ordinary maintenance. Electric power disconnected. 2 1 Extraordinary maintenance (mechanical). Running with safety protections disabled. 3 1 Extraordinary maintenance (electrical). Additional information is required for 800rks and 800rf applications. Additional components are required for outboard tape supply roll applications. A conversion kit (optional) is available. The beacon light allows operators and maintenance personnel to observe fault conditions from a distance away from the case sealer. Note: The Electrical Control box is equipped with the connection for the Remote Warning Beacon Light, no additional wiring is required. Electrical Control Box Remote Warning Beacon Light A din rail is used in the electrical control box to mount the primary components. Figure 1-2 Strain relief cord grips are used to pass both control and power into and out of the electrical control box. If damage is evident, file a damage claim immediately with the transportation company and also notify your 3M Representative. Read the installation instructions completely before beginning installation. For future reference, record the Tape Application Monitoring Kit serial number on the front cover of this instruction manual in the space provided for future reference. Machine Set-Up WARNING Control Box Assembly The control box is mounted directly to the case sealer using the control box mounting bracket.Note: Because holes do not already exist in the electrical box of the 800rks and 800rf you must first position the control box mounting bracket then carefully mark and drill clearance holes (.343” dia.) for the (2) M8 mounting fasteners. Refer to figure 2-8. Mounting holes must be drilled in the lower drive frame on all case sealer models except for the 700aks and 700rks models. Note: This kit contains components to monitor both an upper and lower taping head on a single case sealer. Figure 2-9 Lower Dancer Arm Mounting The taping head tape drum bracket angle must be determined to properly position the Lower Dancer Arm assembly. Refer to figures 2-9 and 2-10 to determine which example represents the current machine configuration. 1) Remove the lower taping head supply roll 2) Properly position the taping head inside the case sealer cavity. Figure2-10 3) Position the Lower Dancer Arm spring post in the appropriate location. Use proper personal protective equipment when drilling mounting holes 8) Remove the lower taping head from the case sealer and drill a 0.25 inch (6.5mm) hole at the marks made in step 7. Figure 2-13 Note: Carefully remove any burrs on the case sealer frame before fastening the dancer arm assembly. 9) Fasten the dancer arm assembly to the case sealer frame using (2) M6 screws, washers and the nut plate as illustrated in figure 2-14. 10) Reinstall taping head without the tape supply roll. 11) Verify that the dancer arm roller is in contact with the empty tape drum. Lower Dancer Arm Mounting 1) Remove the lower taping head supply roll Figure 2-14 2) Properly position the taping head inside the case sealer cavity. 3) Place and hold the lower king bracket against the bottom right hand machine frame, aligning the bracket holes with the threaded inserts in the machine frame (Figure 2-15) Note: Right hand is defined by viewing the machine from the entrance end. 4) Fasten the lower king bracket to the case sealer right hand lower drive frame using (4) M6 screws and washers Note: The lower king bracket is positioned over the Guide Link on the 700aks machines. If an interference is observed it may be necessary to move the Link from the top of the Guide arm (Fig. 2-15) to the bottom to remove the interference. Figure 2-15 11 Installation and Set-Up (Continued) 5) Position the Lower Dancer Arm spring post in the appropriate location. The factory spring post setting (Fig. 2-11) corresponds to the bracket angle shown in Figure 2-9. The spring post must be moved (Figure 2-12) as the bracket angle changes to keep the dancer arm roller in contact with the tape drum (Figure 2-10) IMPORTANT: The spring post must be in the appropriate location to determine the correct mounting location. Figure 2-16 6) Attach the lower dancer arm assembly to the Lower king bracket using (2) M6 screws, washers and the nut plate. 7) Reinstall taping head without the tape supply roll. 8) Verify that the dancer arm roller is in contact with the empty tape drum. Upper Dancer Arm Assembly The upper dancer arm assembly is mounted directly to the case sealer’s inner column cross-member using one of the three supplied brackets. 1) Fasten the upper dancer arm assembly to the appropriate bracket (See Fig. 2-16, 2-17, 2-18) using the M6 screws and washers. The upper dancer arm assembly is attached to the 120af models using the existing (2) M8 screws that secure the kicker arm support to the inner column assembly. (Refer to Figure 2-18) If the dancer arm roller does not align with the tape drum complete steps 5 and 6 Figure 2-18 (120af Applications) 12 Installation and Set-Up (Continued) 5) Remove the e-ring, roller, shaft, sensor and bracket to position on correct side as illustrated in figure 2-19. 6) Thread the sensor into bracket until the end of the sensor is approx. 1mm (.039”) from end of the roller. Check to insure all seven targets are sensed as the roller turns. Box Present Sensing Assembly The box present sensing assembly consists of two identical brackets. One is used to mount the sensor and the other is for mounting the reflector. They are also slotted to allow for additional adjustment of sensor and reflector along the bracket length. Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing 3) Connect the box present sensor into the box present control cable and turn power on. 1) Verify that the control box is properly mounted to the case sealer. 4) Attach the sensor and reflector to the brackets. This will reduce the chance of faults caused by contacting and possibly altering the sensor alignment. 2) Determine the appropriate mounting location for your application. The box present sensor can be mounted at various locations from a point ahead of the applying roller to the end of the cutoff bracket. For applications with top taping only the position should be chosen using the upper taping head cutoff bracket. The sensor must also be positioned to detect the lowest height box without being blocked by taping head movement. The beam should only be broken by the box as it passes through the machine. Do not remove the final position mark. 2) Identify and route the control cables to the appropriate locations defined by bracket mounting. The cables are marked to indicate the appropriate sensor connection (i.e. UD - Upper Dispensing sensor, US - Upper low tape Supply sensor, LD - Lower Dispensing sensor, LS Lower low tape Supply sensor) Note: It is very important that this area is clean and dry to insure proper adhesion to surface. Completing the Electrical Systems Connections Note: It is very important that this area is clean and dry to insure proper adhesion to surface. The remaining sensors must be connected. Each dancer arm assembly has (2) proximity sensors, a tape dispense and a low tape supply sensor. 4) Connect the appropriate control cable connectors to each proximity sensor. The standard configuration will not connect directly to these machines. Contact a 3M sales representative for additional information. ? Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing Figure 2-22 15 Installation and Set-Up (Continued) Adjusting the Low Tape Supply Sensor The dancer arm position is used to define the low tape condition. The arm rotates as tape is dispensed. The low tape sensor “turns on” when the arm rotation matches the low tape level setting. The sensor position is adjustable and is determined by your process requirements. There are two adjustment that will affect the proper operation of the low tape sensor.Note: The Tape Application Monitor can be used to signal a low tape condition by turning on the panel indicator and (optional) beacon light. The system can be set to stop the case sealer when either the upper or lower low tape supply sensors detect a low tape condition. (Refer the Theory of Operation and Adjustments sections of this manual for further information on this feature.) Figure 2-23 The sensor should be positioned to allow the operator ample time to replace the tape roll before adversely affecting your production process when the system is set to indicate a low tape condition. Setting the PLC Application Parameters The PLC controller is equipped with a display used for changing and monitoring data. There are three modes of operation which include Device, Digital Trimmer and System Mode. The Device modes are used for changing timers and registers for the your specific application. The PLC also has a Locking feature that is factory set to “Loc” to prevent inadvertent changes to the initial program parameters. To adjust the sensor: 1) Check the distance between the sensor and target. The gap must be less than 0.079 inches (2 mm) and must not touch the target or interfere with the motion of the dancer arm. Note:: For application specific data register and timer values refer to the Theory of Operation section of this manual. For general information on setting the data memory registers and timers refer to “Access Window” section of the Keyence Visual KV Series Installation Manual. 2) If necessary, loosen the M8 sensor jam nuts and reposition the sensor. 3) Rotate and hold the dancer arm in a position that represents your low tape condition. This can be accomplished by placing a spacer or a tape roll with the amount of tape that represents the low tape condition. Slots are supplied to allow adjustment. If the operational configuration is not displayed on the PLC while in the Device mode refer to the trouble shooting section of this manual. Figure 2-26 17 Installation and Set-Up (Continued) Changing operational configuration: or key In the Device mode press either the until the number 75 is displayed in the upper right hand corner. (data memory register 75). Note: The screen will display “User 50” after changing the taping head configuration (value of register DM0075) to indicate a new configuration has been selected. The Indicator light on the control box and the beacon light (optional) will flash. The system must be reset for the changes to take effect. They are set at the factory for standard sensor installation.Refer to the adjustment section for more information.For a more complete description refer to Operation and adjustment Sections of this manual.The PLC controller contains programs to interpret the information received from these sensors. This system has a setup menu for selecting the system configuration and operating parameters for the application. Operational Explanation The operation is based on information received from the sensors supplied with this system. They sense the presence of electrical current supplied to the case sealer, the presence of a box as it passes through the machine, the dispensing of tape from the supply roll and a low level of tape on the supply roll. The spring loaded dancer arm assembly is mounted adjacent to each taping head to be monitored. The dancer arm roller is placed in contact with the tape supply roll to monitor tape movement and supply level. Seven targets spaced equally around the circumference of the dancer arm roller, pass the tape dispensing sensor to indicate when tape is dispensed. The information obtained from the tape dispensing sensor is used to calculate the tape apply V1 (i.e. supply roll tape velocity while taped is being applied) and tape cut V2 (i.e. supply roll tape velocity after tape has been cut). The calculations occur at two different points with information obtained from the box presence sensor. The first calculation for V1 begins when the leading edge of the box reaches the tape cutoff bracket and ends when the trailing edge reaches the cutoff bracket. The calculation for V2 begins at a point after the trailing edge has passed the cutoff bracket and ends after the time expires ont TH053. A tape apply velocity less than or tape cut velocity greater than these preset values will generate a fault code and stop the case sealer. This system consists of a current sensor, a box presence sensor and 2 dancer arm assemblies for monitoring tape activity of both an upper and lower taping head. Each sensor is independently adjustable for your specific application. The dancer arm assemblies are spring loaded mechanisms designed to remain in contact with the tape supply rolls on your case sealer. A second sensor at the opposite end of the arm senses the angular position of the dancer arm. As the supply roll gets smaller the arm moves closer to the sensor and the point you have selected to replace the roll. The current sensor is located in the main control box It is placed in-line with the case sealer’s power cord wiring and is used to detect current flow and determine whether or not the case sealer is running. This sensor allows the system to reset automatically after a fault condition is corrected by simply restarting the case sealer. Note: The following explanation is for both upper and lower taping head monitoring. It includes additional detail on program timers used to delay the start of the velocity calculations for the upper head due to the physical offset of the upper and lower taping heads (upper taping head is approximately 5 ?” behind the lower taping head position). The box present sensor assembly consists of a reflector and a sensor mounted on opposite sides of the case sealer. The sensor and reflector 19 Theory of Operation (Continued) Upper and Lower Tape Head Monitoring (Detailed description) The typical installation and taping head orientation is shown in Figure 3-1. The box enters the case sealer from right to left in the illustrations. The leading edge of the box is detected by the box present sensor (Figure 3-2) starting timer TH051. Timer TH051 is adjustable and represents the time required for the box to travel from the sensor to the taping head cutoff bracket. The pulses are accumulated from the lower tape dispense sensor as the tape supply roll rotates. These pulses are counted until the trailing edge of the box passes the taping head cutoff bracket (Figure 3-3). The tape, at this point, has not been cut and the tape apply velocity (V1) is calculated. The first filter is a general calculation that compares the calculated velocity (V1) to a preset V1min. If (V1) is less than or equal to (V1min) the system will generate a NO APPLY fault and stop the case sealer. Figure 3-2 Note: (V1min) is set at half the expected belt speed. The second filter is used to ensure tape was dispensed continuously as the box passed through the case sealer. The Elapsed Time and pulse count are divided into smaller segments. If at least one pulse was measured during the last segment of the apply cycle (i.e. just before the tape is cut) then tape was successfully applied to the box. If the pulse(s) measured during the last segment of time equals zero a NO APPLY fault is generated. The last filter used is to determine if the tape was successfully cut. As the trailing edge of the box passes the taping head cutoff bracket (Figure 3-3) timer TH052 starts. This timer is similar to TH051 and represents the amount of dwell time after the apply cycle has completed and the cut cycle begins. The fault will also be indicated by the control panel indicator light and the beacon light (Optional). During normal operation the tape supply roll will slow and stop after the tape is cut and velocity V2 will be significantly less than V1. The system compares V2 to V1 and if that value is greater than 60 of V1 a TAPE DID NOT CUT fault will be generated and the system will stop the case sealer. The system is automatically reset after a fault conditions by restarting the case sealer. Read, understand and follow all safety and operating instructions for both the Tape Application Monitor and the associated case sealer before operating or servicing. Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing Loading Tape Supply Roll The tape application monitoring system is independent of the taping head. This allows you to remove the taping head without having to disconnect any electrical or pneumatic lines. 3) Follow the standard threading procedure when replacing the supply roll of the taping head. Note: The Dancer arm roller is not part of the tape path. To remove or add a tape supply roll to the upper or lower outboard tape drum: 4) Verify that the supply roll is contact the dancer arm roller for proper operation. 1) Pull the spring loaded dancer arm away from the tape roll until it contacts the holding magnet (Figure 4-1). The magnet will hold the dancer arm away from the tape drum allowing you to easily remove and install tape rolls. Note: It is possible to insert the supply roll behind the dancer arm assembly roller (Figure 4-3). This will prevent proper operation and a no apply tape fault will occur. 2) Rotate the dancer arm away from the holding magnet and allow it to rest on the new tape roll. Simply lift from the case sealer to replace the supply roll. Place the taping head back into the machine with the new tape roll. (Figure 4-2) Figure 4-3 System Checkout The system is now ready to use. The following steps will be used to determine proper operation of the Tape Application Monitor. 1) Run a box through your case sealer. 2) Watch the PLC and note the values that appear on the display after the box goes through the machine. The panel indicator light briefly turns on and then goes off, the PLC will also display the operational condition (i.e. User 31, 32, 33.) 2) Turn ON the case sealer. The second number is the average velocity (V1) measured during the taping process. This range was selected to represent the tape dispense speed with allowance for minor machine speed variation. Note: For units with the optional remote beacon light, this light will also cycle on to off. 3) Run a box through your case sealer. The PLC will display a sequence of velocities during normal operation or a fault code if a fault condition exists. The third number is the average velocity (V2) after the tape has been cut. This range was selected to represent the tape dispense speed with allowance for minor tape drum rotation (Over coasting). Fault codes are listed in the table below. The fault description includes the most common causes for each condition. When two taping heads are being moni tored values for the lower taping head will be displayed first followed immediately by values for the upper taping head. Fault Code 5) Return to step 2 and repeat until the system is operating normally. Description “User 101” LOWER or LOWER OUTBOARD Taping Head: Tape did not apply to the box. Check tape supply roll. Tape is broken or supply roll is empty. “User 102” LOWER or LOWER OUTBOARD Taping Head: Tape has not cut. Check case sealer adjustment or the taping head blade “User 201” UPPER Taping Head: Tape did not apply to the box. Check tape supply roll. Tape is broken or supply roll is empty. “User 202” UPPER Taping Head: Tape has not cut. Check case sealer adjustment or taping head blade “User 81” LOWER or LOWER OUTBOARD Taping Head: Low tape condition, Case Sealer stopped. Replace supply roll.