3m matic case sealing system manual
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3m matic case sealing system manualEffective sealing of those cartons is a critical concern. Cartons that are not sealed properly can cause losses during shipment, damage to products and costly returns. That’s why high quality sealing tapes and carton sealing machinery is crucial. At Sun Packaging Technologies, we supply machinery and products from 3M and other manufacturers with solid reputations for high quality. That’s why Sun Packaging supplies and recommends 3M-Matic carton sealing equipment to our customers. Offering top-quality engineering, smooth, reliable operation, and the performance that makes every 3M-Matic investment a wise one, there is a carton sealing model that suits any packaging operation. Adjustments for case width, height and length changes must be accomplished manually. Additional automation available with flap folding equipment.Choice of case sealers that automatically adjust for case width and height for consistent flow and sealing of random case sizes. Top and Bottom Belt Stronger, and with more secure adhesives than cheap tape, 3M high quality tape prevents the need to over tape, resists tearing and splitting, and provides the strength and adhesion needed for security and helps prevent unwanted carton openings. Available in clear, colors, or pre-printed, there’s a 3M carton sealing tape that’s right for every sealing job. More than 3,000 minutes adhesion to fiberboard. Pressure-sensitive rubber resin adhesive instantly seals cartons. Its biaxially oriented polypropylene backing is easy to handle and dispense. Resists abrasion, moisture, chemicals, and scuffing. Conforms around edges and over rough surfaces for a tight seal. Polypropylene tapes with pressure-sensitive acrylic adhesive bonds lighter weight recycled corrugated instantly and holds through wide temperature swings. Good aging properties in sunlight and fluorescent light. Holds through wide temperature swings, specifically in colder and damper environments.http://senecaconsulting.com/7strategy/multichem/assets/fck_upload_files/image/3rd-planit-user-manual.xml
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The biaxially oriented polypropylene backing is easy to handle and dispense. Good edge tear and split resistance. Standard width: 48 mm Paper Carton Sealing Tape Dispensers and Supplies BetterSeal Secure Tape (WAT), also known as gummed tape, non-asphaltic tape, paper tape and Kraft tape, offers security and strength benefits that other sealing methods do not. For example, unlike plastic pressure-sensitive tape (PST), which can be easily removed and replaced or easily damaged with rough handling of packages, BetterSeal Secure Tape bonds with the carton and produces a sturdy, secure seal. Tape is available in both plain and printed versions. A range of automatic and manual dispensers from Better Packages, Inc.Tape Dispenser Gummed Tape For maximum productivity and security during shipping and storage, you need top quality products and equipment. You can count on the packaging experts at South Florida’s Sun Packaging to create a carton sealing system for your business and to supply you with the high quality equipment and supplies that keep that system running smoothly and keep your cartons sealed safely until they are delivered. Anything less can cause delays in your shipping department and losses during shipment. Contact us today, and we’ll show you why quality matters. You must have JavaScript enabled in your browser to utilize the functionality of this website. Current prices online are subject to change based on this factory increase. We are in the process of updating pricing as quickly as possible. Please confirm pricing with our techs as the current price may no longer be valid. Use single quotes (') for phrases. Great care and consideration has gone into designing our site so that your experience finding the right part is a simple one, along with having the flexibility to speak with a parts technician if needed. Our friendly knowledgeable staff is ready to assist should you have any questions, just chat, email, or call us we're ready to help.http://activesolutionelectric.com/images/3rw22-manual.xml Need PARTS or SERVICE. Contact us Dual masts with dual lead screws for extra stability and uniform height adjustments. Includes 3M AccuGlide II Taping Heads for low-impact application. Choice of case sealers with manual feed and adjustment for a wide variety of case sizes. Need a custom solution. Need Service? Don't hesitate to call, email or chat online and we will get back to you right away. We provide service and parts for all equipment. Cost-efficient for basic case sealing. Automatically adjusts for case height and width. Automatically adjusts for case height and width. Includes 3M AccuGlide II Taping Heads. Includes AccuGlide II Taping Heads. Handles case lengths of 6 inches and up. Seals up to 30 cases per minute. Spring-loaded drive with twin gear motors for heavy-duty performance. Self-centering side belt drive for consistent flow of narrow cases at up to 15 per min. Automatically adjusts for various case sizes and folds the top minor and major flaps. Upper and lower side belt drives ensure case alignment and accurate tape placement. 3M 800rks King-size random case sealer automatically adjusts for case sizes up to 30 inch wide by 48 inch high. Upper and lower side belt drives ensure case alignment and accurate tape placement. Combi Heavy Duty TBS100 The newly redesigned TBS-100 case sealer machine is the heavy duty solution for a wide range of case sealing applications. Doing It Best. Best Packaging System Inc.We take pride in our ability to maintain a leading edge in an ever-changing industry. The quality of our equipment is reflective of the suppliers we represent. You can label items for specific projects, forLike many of the manually adjustable case sealers the 8000a utilizes on 115VAC electric vs. By joining the PDA, Korpack will increase its national footprint while also maintaining a laser focus on our customers.Unfortunately, many people don't know how to properly wash their hands and when they need to do so. That's why we put together this guide.http://www.drupalitalia.org/node/67201 Fortunately, we've put together a simple 3 step test you can use to determine if your 3-ply masks are real or not. Hats off to our team member, and thanks to all of our customers! We've been preparing our packaging company to deal with the changes and wanted to share some tips with for how you can prepare your business for the COVID-19 pandemic. That’s why we’re going to go over the history of e-commerce and also the evolution of e-commerce packaging. Let's look at some popular types of E-commerce packaging. Let's look at why POP displays are so effective and some of the many types of displays you can utilize. A professional-grade case sealer can greatly increase productivity and reduce costs. Packing and shipping is a major cost for many businesses, but with the right packaging equipment, you’ll be able to increase performance without sacrificing quality. At up to 40 cases a minute it is easy to see how quickly our 3M-Matic sealers provide ROI (return on investment). This consistency also keeps your box sealed and prevents your products from getting damaged in transportation or arriving to your customer in poor shape. Korpack has trained authorized 3M-Matic service technicians on staff to assist with installation and preventative maintenance of our sealers. We offer only the highest-quality products and are familiar with every piece of equipment we sell. When it comes to troubleshooting or maintenance, you can rely on Korpack. This could mean providing preventative maintenance to ensure that all of your packaging machinery is in good working order. If we uncover a problem or broken component early, we can often prevent expensive future repairs. That’s why we offer machine repair services 24 hours a day. With our emergency services, we can usually dispatch a trained technician to your facility within 4 hours. By joining the PDA, Korpack will increase its national footprint while also maintaining a laser focus on our customers. Case sealers offer between 2.25”-2.http://www.dimalcco.com/images/3m-matic-manual.pdf5” variance in tape usage and can seal 10-15 cases per minute on a uniform machine. Each Rapid Packaging sales member averages nearly 20 years in the business and are ready to work with you to provide a solution with maximum return and throughput for your operation. Contact us directly for more information. Paul, MN 55144-1000 Litho in U.S.A. 3M Center Bldg. 220-8W-01 St. Paul, MN 55144-1000. If any problems occur when operating this equipment, and you desire a service call, or phone consultation, call, write or Fax the appropriate number listed below. Table of Contents Page Section. Drive Belt Tension.Taping Head Adjustments. Special Set-Up Procedure. 23 - 24 Changing Tape Leg Length. Case Sealer Frame.Taping Head.Drive Belt Assembly Height. 23 - 24 Disassemble. The case sealer is manually adjustable to a wide range of box sizes (see Box Weight and Size Capacities, page 8). The machine has been designed and tested for use with Scotch brand pressure-sensitive film box sealing tapes. A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notified of the problem no later than five (5) calendar days after the warranty period. Replacement part numbers for these two is attached to the left side of the lower taping head.This label provides a convenient tape threading diagram. See Figure 2-1. and also your 3M Representative.Knife is extremely sharp and can cause severe injury. Push buffing roller into head to check for free, smooth action of taping head. Refer to Figure 3-1 to acquaint yourself with the various components of the case sealer and also see Section II, page 6, for taping head components. Turn drive belt adjustment crank to position both side drive belts against sides of box. The machine will perform best be lubricated every 250 hours of operation.Located drive belts in pairs, especially if belts are inside the electrical enclosure on the side of the unevenly worn. Pin must not extend beyond (G) equally on both the upper and lower tension edge of belt. If power cord is not disconnected, severe injury to personnel could result. Drive Belt Tension Tension adjustment of the drive belts may be required during normal operation. Belt tension must be adequate to positively move the box through the machine and they should run fully on the surface of the pulleys at each end of the frame. Boxes are narrower than recommended, causing slippage and premature belt wear. If power cord is not disconnected, personnel could be exposed to dangerous voltages. Severe injury or equipment damage could result.It contains all the safety and information labels used on the case sealer, or labels can be ordered separately from the following list. Ref. No. 3M Part No. Description Qty. You must have JavaScript enabled in your browser to utilize the functionality of this website. With the bottom belt drive, there is a possibility for some slippage, and some inconsistent taping results. For the most consistent taping applications possible, please take a look at our A80 side belt drive model. You'll instantly save 10 off of the tape when you add both to your cart. You can also give one of our packaging specialists a call today to place that same order, or see if you can sign a tape agreement and lock in that 10 off price for 1 full year! Features A great way to discover the resources available through Rocket Industrial, delivered directly to your inbox. You must have JavaScript enabled in your browser to utilize the functionality of this website. You can simply remove the item from your cart. You have no obligation to purchase the product once you know the price. You can simply remove the item from your cart. Park, Boghall Rd, Bray, Co. Wicklow. Place your order based on product description and specification. A heavy duty gearmotor provides power to the bottom belt drive, and adjustable side guides position and align your boxes for quick and easy throughput. With a 16-gauge welded steel frame and epoxy paint finish, it is engineered for shift-after-shift productivity. A height adjustment crank raises or lowers the taping head to adjust to box height and compression rollers position the top flaps of each box for precise sealing. Dual masts include twin lead screws for stop relocation and stronger taping head stability. The gearmotor provides power to the laced drive belts which run at 100 ft per minute. It can be quickly shut down using the centrally located emergency stop switch. To change box configuration, simply readjust height and width to accommodate the new case size. The taping head cuts the tape as it is being applied. After the box is securely sealed, it exits the case sealer. Taping heads usually function in pairs to tape two seams of a case. When they tape the top and bottom, taping heads are mounted in an upper and lower configuration. Taping heads can also be mounted for sealing a case lying on its side. Bringing Better Ideas to the Surface through Science and Innovation In our 3M Industrial Adhesives and Tapes Division, we apply the science of adhesion to deliver innovative solutions that improve the design and manufacturing processes of companies around the world.Over the years he's learned what it takes to satisfy a customer. Which, sometimes means going the extra mile - literally. In the early 1990's, on a hot summer day in Columbus, OH, Art, then an employee of a local packaging supply company, received a call from a customer who had run out of packaging peanuts and therefore, were unable to ship any orders. With stock located over 100 miles away, his customer was facing a shut down situation. Art recognized the impact this could have on his customer and went to work exploring any and all options. Stock could be delivered the next day, but that wasn't good enough. Art decide to purchase some product from a local competitor and strapped it onto the top of his car. He recalls driving about 25 mph on back roads to his customers location. Needless to say his customer was extremely happy and was shipping packages with almost no down-time. Art (on right) going the extra mile for his customer. Art has instilled these same values in everyone here at Pack-n-Tape and our everyday activities. You can rest assured our experts will work to understand your business’s priorities and processes to ensure you get the products you need, when you need them. With extra lead time and direct access to the latest and greatest in 3M products and pricing, we are poised to help you keep your business on the cutting edge. Understanding We have dedicated 3M Strategic Account Specialists on our team, ready to provide personalized solutions for even your toughest applications. Our Specialists receive specialized product training at 3M headquarters and work closely with 3M’s local product specialists. Our entire sales staff has access to online and field-based training as well as enhanced product information. These resources give us an understanding of 3M product solutions you won’t find anywhere else. Our onsite expert works to understand your business’s priorities and processes, so you get the solutions you need, when you need them. Confidence In order to partner with 3M as a Strategic Distributor, Pack-n-Tape has demonstrated our company’s strength and our commitment to providing ongoing support to our customers. We are dedicated to bringing you value for the long haul. When product is available, ground orders typically ship after a 3 business day warehouse processing time. Air orders typically ship same day if orders are entered by 11:00am Mountain Standard Time. If you are shipping to a new address, please allow 1 day extra for ship-to account setup. These are estimates and could change if special circumstances prevail. Shipping Errors Customer must notify us within 14 days of receiving product if there is a shipping error. Incorrect Address Be sure to pay close attention to your shipping address information on the checkout page. The customer is responsible for providing correct shipping address information. If an order is shipped to an incorrect address provided by the customer, the customer takes full responsibility to retrieve the package or will be responsible for the full cost of the items shipped. Pricing All products on this site are sold for profit.Returns cannot be processed without an RMA number. When returning products, we strongly recommend the use of a carrier that can track packages. You also assume responsibility for insuring the returned item. A minimum restocking fee of 25 or more, depending on the item, manufacturer policies, and circumstances. Return shipping is at your expense. If any of the product has been used and not in resalable as new condition, we cannot issue you a refund. Made to order items are NOT returnable. Pack-n-Tape must be notified within 14 days of receiving material for return authorization. Only stock items are returnable depending on manufacturers policy. All products are sold with their respective manufacturer’s warranties. Please note that warranty periods and services vary by manufacturer and product. NOTE: If a customer ships product outside the USA all warranties are void and no returns are accepted regardless of circumstances. Shipping Errors Customer must notify us within 14 days of receiving product if there is a shipping error Defective Merchandise If a product is suspect of being defective, only a portion of the suspected product may be returned until the factory completes required testing to determine if the product is within specification. Pack-n-Tape will pay for the shipping charges but it is the responsibility of the client to package the product in a suitable fashion. If the product is found to be defective then arrangements will be made to return the product. After the product is checked in and inspected a credit will be issued to the card used to purchase it. Cancellation Policy Once a customer completes the checkout procedure and the order is processed it can't be cancelled. At this point the customer must follow our return policy. If a customer refuses shipment of an order placed online, no returns will be accepted. If the customer changes their mind about an order they must go through the return policy. Incorrect Address Be sure to pay close attention to your shipping address information on the shopping cart page. Pricing All products on this site are sold for profit.We hope you enjoy shopping at Pack-n-Tape. Manual adjustments for various case sizes can be made quickly and easily. Its dual masts, with twin lead screws, provide extra stability and uniform height adjustment. The lower taping head can be removed easily for cleaning and maintenance. The attractive and functional design saves floor space. And the controls can be relocated to convert from standard left side to right side operation. Standard features include compression rollers that push the top flaps of the case together for precise tape sealing; an upper tape roll bracket attached to the machine for easier and more stable tape roll mounting; friction brake tape roll drums to prevent tape overrun and provide more consistent tape application; an easy-to-reach alternate outboard tape roll mount for the lower head; and easy-to-install laced replacement belts. Additional features are available as options.All controls can be factory installed on opposite side as an option. All other parts will be free from all defects for two (2) years after delivery. If any part proved to be defective within its warranty period, then the exclusive remedy and 3M's and seller's sale obligation shall be, at 3M's option, to repair or replace the part provided the defective part is returned immediately to 3M's factory or an authorized service station designated by 3M. A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notified of the problem no later than five (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a reasonable time, then 3M, at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation to provide or pay for the labor required to install the repaired or replacement part. 3M shall have no obligation to repair or replace (1) those parts falling due to operator misuse, carelessness, or due to any accidental cause other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning, improper operating environment, improper utilities or operator error. The foregoing Equipment Warranty and Limited Remedy and limitation of Liability may be charged only by a written agreement signed by authorized officers of 3M and seller. The tape head floats smoothly and easily to adjust for overpacked boxes. And a built-in blade oiler helps prevent adhesive buildup. The head comes with a ninety days warranty on knife blades, springs and rollers and a three year warranty on all other parts. Machine should not be washed down or subjected to conditions causing moisture condensation on components. Please allow popup to complete download. Download Tape Application Monitor instructions and parts list.If technical assistance or replacement parts are needed, call or fax the appropriate number listed below. Included with each machine is an Instructions and Parts List manual. If you have a technical question that does not require an immediate response, you may Fax it to 651-736-7282. Replacement Parts and Additional Manuals Order parts by part number, part description and quantity required. Note: Outside the U.S., contact the local 3M subsidiary for parts ordering information. 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St. If any problems occur when operating this equipment and you desire a service call or phone consultation, call, write or fax the appropriate number listed below. SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM: Order parts by part number, part description and quantity required. The Tape Application Monitoring Kit is a self-contained control apparatus that identifies a tape related malfunction in box sealing operations. In addition, the control system will turn on an indicator light that is located on the control panel and can also be programmed to stop the case sealer when a low tape condition occurs. If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation shall be, at 3M’s option, to repair or replace the part. 3M must receive written notice of any alleged defect within a reasonable time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it receives such notice within five (5) business days after the expiration of the warranty period. To be entitled to repair or replacement as provided under this warranty, the part must be returned as directed by 3M to its factory or other authorized service station designated by 3M. If 3M is unable to repair or replace the part within a reasonable time after receipt thereof, 3M, at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation to provide or pay for the labor required to install the repaired or replacement part or equipment. 3M shall have no obligation to repair or replace those parts failing due to normal wear, inadequate or improper maintenance, inadequate cleaning, improper operating environment, improper utilities, operator error, operator misuse, alteration, lack of reasonable care, or due to any accidental cause. Limitation of Liability: Except where prohibited by law, 3M and seller will not be liable for any loss or damage arising from this 3M equipment, whether direct, indirect, special, incidental, or consequential, regardless of the legal theory asserted, including breach of warranty, breach of contract, negligence, or strict liability. The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a written agreement signed by authorized representatives of 3M and seller. Paul, Minnesota 55144-1000 2 Important Safeguards This safety alert symbol identifies important messages in this manual.He is not allowed to work on live electrical components. He is allowed to work on live electrical panels, connector blocks, control equipment, etc. Operator Skill Level Descriptions Skill 1 - Machine Operator This operator is trained to use the machine with the machine controls, to feed cases into the machine, make adjustments for different case sizes, to change the tape and to start, stop and restart production. Skill 3 - Specialist From the Manufacturer Skilled operator sent by the manufacturer or its agent to perform complex repairs or modifications, when agreed with the customer. Operator's Skill Levels Required to Perform the Main Operations on Machine Operation State of the Machine Operator's Skill Number of Operators 2 and 2a 2 Installation and set up of the machine. Running with safety protections disabled. Tape replacement. Stopped by pressing the STOP button. 1 1 Ordinary maintenance. Electric power disconnected. 2 1 Extraordinary maintenance (mechanical). Running with safety protections disabled. 3 1 Extraordinary maintenance (electrical). Additional information is required for 800rks and 800rf applications. Additional components are required for outboard tape supply roll applications. A conversion kit (optional) is available. The beacon light allows operators and maintenance personnel to observe fault conditions from a distance away from the case sealer. Note: The Electrical Control box is equipped with the connection for the Remote Warning Beacon Light, no additional wiring is required. Electrical Control Box Remote Warning Beacon Light A din rail is used in the electrical control box to mount the primary components. Figure 1-2 Strain relief cord grips are used to pass both control and power into and out of the electrical control box. If damage is evident, file a damage claim immediately with the transportation company and also notify your 3M Representative. Read the installation instructions completely before beginning installation. For future reference, record the Tape Application Monitoring Kit serial number on the front cover of this instruction manual in the space provided for future reference. Machine Set-Up WARNING Control Box Assembly The control box is mounted directly to the case sealer using the control box mounting bracket.Note: Because holes do not already exist in the electrical box of the 800rks and 800rf you must first position the control box mounting bracket then carefully mark and drill clearance holes (.343” dia.) for the (2) M8 mounting fasteners. Refer to figure 2-8. Mounting holes must be drilled in the lower drive frame on all case sealer models except for the 700aks and 700rks models. Note: This kit contains components to monitor both an upper and lower taping head on a single case sealer. Figure 2-9 Lower Dancer Arm Mounting The taping head tape drum bracket angle must be determined to properly position the Lower Dancer Arm assembly. Refer to figures 2-9 and 2-10 to determine which example represents the current machine configuration. 1) Remove the lower taping head supply roll 2) Properly position the taping head inside the case sealer cavity. Figure2-10 3) Position the Lower Dancer Arm spring post in the appropriate location. Use proper personal protective equipment when drilling mounting holes 8) Remove the lower taping head from the case sealer and drill a 0.25 inch (6.5mm) hole at the marks made in step 7. Figure 2-13 Note: Carefully remove any burrs on the case sealer frame before fastening the dancer arm assembly. 9) Fasten the dancer arm assembly to the case sealer frame using (2) M6 screws, washers and the nut plate as illustrated in figure 2-14. 10) Reinstall taping head without the tape supply roll. 11) Verify that the dancer arm roller is in contact with the empty tape drum. Lower Dancer Arm Mounting 1) Remove the lower taping head supply roll Figure 2-14 2) Properly position the taping head inside the case sealer cavity. 3) Place and hold the lower king bracket against the bottom right hand machine frame, aligning the bracket holes with the threaded inserts in the machine frame (Figure 2-15) Note: Right hand is defined by viewing the machine from the entrance end. 4) Fasten the lower king bracket to the case sealer right hand lower drive frame using (4) M6 screws and washers Note: The lower king bracket is positioned over the Guide Link on the 700aks machines. If an interference is observed it may be necessary to move the Link from the top of the Guide arm (Fig. 2-15) to the bottom to remove the interference. Figure 2-15 11 Installation and Set-Up (Continued) 5) Position the Lower Dancer Arm spring post in the appropriate location. The factory spring post setting (Fig. 2-11) corresponds to the bracket angle shown in Figure 2-9. The spring post must be moved (Figure 2-12) as the bracket angle changes to keep the dancer arm roller in contact with the tape drum (Figure 2-10) IMPORTANT: The spring post must be in the appropriate location to determine the correct mounting location.